FEDERAL MINE SAFETY AND HEALTH REVIEW COMMISSION

1331 Pennsylvania Avenue N.W. Suite 520 N

Washington, DC 20004-1710

Telephone No.:  202-434-9933

                                                        

April 19, 2013

SECRETARY OF LABOR,   
MINE SAFETY AND HEALTH    
ADMINISTRATION (MSHA),  
Petitioner 

v.

ICG Knott County, LLC,
Respondent. 

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CIVIL PENALTY PROCEEDING 

Docket No. KENT 2011-1156
A.C. No. 15-19447-254050-01

Docket No. KENT 2011-1157
A.C. No. 15-19447-254050-02

Mine: Kathleen

                                                          

 

DECISION

 

Appearances:              Elizabeth L. Friary, Esq., Office of the Solicitor, U.S. Department of Labor, Nashville, Tennessee, for the Petitioner

                                    John M. Williams, Esq., Rajkovich, Williams, Kilpatrick, & True, Lexington, Kentucky, for the Respondent

 

Before:                        Judge Moran

 

Introduction

 

Five citations remain at issue in these dockets.[1]  From Docket No. KENT 2011-1156, Respondent, ICG Knott County (“ICG”), disputes the validity of the order in Citation No. 8233876, issued under Section 104(d)(1) of the Mine Act, 30 U.S.C. § 814(d)(1), for an inadequate on-shift examination on February 26, 2011.[2]  If upheld, issues remain as to whether that violation was significant and substantial (“S&S”), of high negligence and an unwarrantable failure.  From Docket No. KENT 2011-1157, ICG contests the validity of Citation No. 8233872,  for alleged accumulations of combustible materials along the Kathleen Mine’s No. 4 conveyor belt line and the S&S designation too.  For Citation Nos. 8233873, 8233875, and 8233877, Respondent concedes those violations, but challenges the significant and substantial findings which were made for each of them. 

 

            For the reasons which follow, the Court finds that each of the violations was established along with all respective associated special findings.  Further, although each matter cited stands on its own in these findings, there is an additional consideration that the relatively close proximity of these violations and their interrelated nature buttresses these conclusions. 

 

Findings of Fact

 

            Events preceding the discovery of the alleged violations which raised concerns for the MSHA Inspector

 

            On February 28, 2011, MSHA Inspector Berl Hurt[3] conducted an examination of the Kathleen Mine, an underground coal mine operated by ICG Knott County in Knott County, Kentucky.[4]  He had previously inspected the No. 1 and 2 belts, and intended to next inspect the No. 3 and 4 belts on this visit. Tr. 16, 21.[5]

 

Inspector Hurt arrived at the Kathleen Mine around 8 a.m., at which time he met with mine superintendent Randy Pack to examine books before going underground. [6]  Shortly thereafter, mine foreman Steve Hoskins escorted the Inspector underground around 8:30 a.m.

Tr. 39.  Hoskins brought Inspector Hurt to the No. 3 head drive, where he then met with Perry Holbrook,[7] the mine’s day shift belt foreman, and began the inspection.  Hoskins left the Inspector with Mr. Holbrook at the No. 3 head drive, the starting point for the inspection of the No. 3 belt. Tr. 21.

 

Mr. Holbrook accompanied Inspector Hurt during his examination of the belts.[8]  They crossed over the No. 3 belt and began walking on the offside of the belt up toward the No. 4 head drive. Tr. 22, 24.[9]  They then walked to the No. 4 head drive and continued from that point to walk the narrow side of the No. 4 belt, along the coal ribs. Tr. 24.  At approximately 9:45 a.m., Hurt and Holbrook arrived at the No. 4 head drive and prepared to walk up the belt line. Tr. 40.        At this point Holbrook asked Inspector Hurt if he wanted to go outside. Tr. 24.  The Inspector testified that Holbrook mentioned “several times” that he would take Hurt “back outside once [he] got to the [No. 4] drive.” Id.  Hurt had traveled with Holbrook on previous inspections, and believed Holbrook was acting differently on this day. Tr. 132.  Holbrook’s statements sparked Hurt’s suspicions and made him decide to inspect the No. 4 belt as well, “because there’s something obvious [Holbrook]’s wanting not to check.” Tr. 24.  As a normal workday for Inspector Hurt would end around 3:30 p.m., interrupting it before 10 a.m. was odd, to say the least.[10]  Tr. 40.  

 

Citation No. 8233873

 

            The belt alignment citation

 

As Inspector Hurt and Mr. Holbrook started along the No. 4 belt, the Inspector observed the belt rubbing the bottom stands within the first few breaks in the No. 4 belt. Tr. 24-25.[11]  He then issued Citation No. 8233873 for violating 30 C.F.R § 75.1731(b), which provides:

 

Conveyor belts must be properly aligned to prevent the moving belt from rubbing against the structure or components.

 

The citation alleged a violation of this standard, that it was caused by moderate negligence and was reasonably likely to cause lost work days or restricted duty arising from such injuries as smoke inhalation. Exh. S-2; Tr. 37.  It was also marked significant and substantial.  Hurt marked the hazard as moderate negligence because the rubbing “was on the off-side, so [miners] could examine the belt from the wide side which they should be able to see.” Tr. 37. 

 

The Inspector explained that a belt needs to be properly aligned to prevent rubbing against the belt’s structure or components; otherwise, this rubbing creates a potential fire hazard, as the belt rubbing the structure could heat up and create friction that would cause smoke or a fire to catch on the belt itself or on nearby coal accumulations.  Thus, if normal mining conditions continued, friction from the belt rubbing would heat the belt and result in a fire. Tr. 33-34.

 

Significantly, Inspector Hurt saw this rubbing occur at seven different locations at the No. 1, 2, and 3 breaks.   Tr. 29, 47.  He could tell the stand was rubbing in seven locations because the rubbing was “easily seen” upon walking up to it, as the belt was “rubbing up against and cutting some of the stands.” Tr. 30.  The paint on the stand had rubbed off and the stands were “grooved” at the points where the belt had rubbed the stand, which led the Inspector to believe that the condition had existed for several shifts. Tr. 32, 39, 116.  Neither Inspector Hurt nor Mr. Holbrook touched the misaligned portion; Hurt based his assessment on the obviousness of the misalignment and that heat would naturally be generated from such a misalignment. Tr. 34.  Hurt stated that he could have touched it to check the heat, but did not because it would have been dangerous to do that. Tr. 33.

 

Inspector Hurt showed this misalignment to Holbrook, who then “took a hammer and…hit the thing…and straightened the belt right up.” Tr. 164.  Holbrook, for his part, elaborated that the belt “wouldn’t rub all the time, but a crooked piece of belt would come through and it would rub hard, you know, for a little bit and then it would clear up. You know, it wasn’t no problem to fix it.” Tr. 165.  In contrast to the Inspector’s testimony, Mr. Holbrook did not see any places where the belt was cutting notches or grooves into the belt stand.  Id.  However, on cross-examination, he said that he did notice that paint had rubbed off the belt from the misalignment. Tr. 181.

 

Citation No. 8233872

 

            Accumulations Citation

 

            Inspector Hurt and Mr. Holbrook continued walking along the off-side of the No. 4 belt when they found accumulations of combustible material in the form of loose coal and dust in that area. Tr. 42-43.  The Inspector measured the accumulations, which ranged in size from a thin layer to 14 inches in height. Tr. 43.  The bottom of the belt and the bottom belt rollers were approximately eight to ten inches off of the ground. Tr. 44.  The accumulations spanned for a distance of a break and a half, or approximately 100 feet, and were built up on both sides of the belt. Tr. 43-44.  There were approximately three breaks, or 200 feet, a relatively close distance in the Court’s view, between the accumulations cited here and the misaligned belt the Inspector found, per Citation No. 8233873, just discussed supra. Tr. 46-47.

 

Inspector Hurt then issued Citation No. 8233872 for a violation of 30 C.F.R. § 75.400, which provides:

 

Coal dust, including float coal dust deposited on rock-dusted surfaces, loose coal, and other combustible materials, shall be cleaned up and not be permitted to accumulate in active workings, or on diesel-powered and electric equipment therein.

 

This citation noted that the violation created a heat source that, in the Inspector’s view,  was S&S, caused by moderate negligence, and was reasonably likely to cause lost work days or restricted duty. Exh. S-1.  Hurt expressed that the rubbing belt, continuing in such a fashion, and so close to dry coal accumulations, could cause a fire. Tr. 52.  He believed this hazard would have injured one person, namely, either the belt examiner or the belt shoveler. Tr. 54.  Although he marked the condition as moderate negligence, based on the amount of time that he believed had elapsed to create the size of the accumulations, upon reflection, he believed that  he “should have marked it high [negligence]. I really think I should.” Tr. 54.

 

Inspector Hurt issued this citation because the combustible material that had spilled off of the conveyor belt created a smoke and fire hazard. Tr. 45.[12]  He could tell by looking at the accumulations along the No. 4 belt that they were black and dry. Tr. 47.  He did not “feel”  whether the coal was wet, but explained that determining whether coal is wet or dry is similar to determining a wet rock from a dry rock in that “it’s real shiny when it’s wet and then kind of dull looking when it’s dry.” Tr. 48.  The dryness of the coal was therefore obvious to the Inspector, and he noted that the accumulations extended for a break and a half (about 110 feet).  Id.  

He stated that although the belt rollers were not rubbing the accumulations, he did notice that the coal accumulations were piled above the rollers and that “someone had cleared out from underneath the roller to keep it from turning in the accumulations.” Tr. 49.  It was the Inspector’s view that the accumulations were at such a level that, given the misaligned belt, another spill could have had the rollers turning in the coal “within just a few minutes.” Tr. 50.

 

One belt shoveler was already shoveling the accumulations on the wide side of the No. 4 belt at the time Hurt and Holbrook entered the area. Tr. 50.  It should be recalled that ICG Knott had tried to divert the Inspector from this area.  Accordingly, Hurt believed that the miner was there in an effort to clean up the accumulations before he reached the area. Id.  The relatively close proximity of two violations, the rubbing belt and the coal accumulations, created an even greater concern of a fire hazard in the Inspector’s estimation.  Tr. 51.[13]

 

Mr. Holbrook testified that he did not know about the accumulations until he arrived at the No. 4 belt with the Inspector.  He asserted that the accumulations causing the violation were “fresh” and that the shoveler who was already down there was working on a spill in another area of the No. 4 belt. Tr. 178.  On cross-examination, Holbrook admitted that he considered a break and a half of accumulations to be a big spill. Tr. 181.  He did not touch the accumulations to check if they were wet, but he admitted that that area with the deepest spill was neither muddy  nor wet. Id.

 

Hurt issued a Section 104(d)(1) order later during the inspection,[14] at which time Holbrook shut down the No. 4 belt and brought in five or six other miners to shovel the accumulations and rock dust around the belt, all in order to abate the citation. Tr. 56-57.

 

Citation No. 8233875

 

            The fire-fighting equipment citation

 

Following the issuance of the two citations along the No. 4 belt, Inspector Hurt and Mr. Holbrook traveled down to the end of the 700-foot-long No. 4 belt to the point at which this belt adjoined the No. 5 belt head drive. Hurt observed that there was no fire-fighting stand, nor any  nozzle attached to the fire-fighting hose at the No. 5 head drive. Tr. 58-59.[15]  Hurt also saw a fire-fighting valve lying on the ground, detached from the No. 4 tailpiece, and further noticed that fire hose outlets were not placed at 300-foot intervals along the No. 4 belt. Tr. 59, 61.[16]  Hurt therefore issued the third contested citation, No. 8233875, for violating 30 C.F.R. §75.1100-(2)(b).  That standard provides:

 

In all coal mines, waterlines shall be installed parallel to the entire length of belt conveyors and shall be equipped with fire hose outlets with valves at 300-foot intervals along each conveyor and at tailpieces. At least 500 feet of fire hose with fittings suitable for connection with each belt conveyor waterline system shall be stored at strategic locations along the belt conveyor. Waterlines may be installed in entries adjacent to the conveyor entry belt as long as the outlets project into the belt conveyor entry.

 

This citation was marked significant and substantial, caused by moderate negligence, and reasonably likely to cause lost work days or restricted duty. Exh. S-3.  Inspector Hurt believed it would be too hard to fight a fire in those conditions without all the fire-fighting equipment (hose, nozzle, outlets, and valves) readily available at their proper locations. Tr. 77.

           

The detached fire valve[17] lying on the ground next to the water line, indicated to Inspector Hurt that someone had prior knowledge of this violation. This conclusion was equally clear to the Court.  The Inspector explained that in order to remove a fire valve from a water line, the water line outby must first be shut off.  Tr. 62.  Once the water line has been turned off, the valve can be physically removed from the water line, and then the hose line can be reconnected.  Id.[18]  Mining has to halt when the water supply stops, because water is constantly needed in each section for ventilation purposes to keep dust down, as the continuous miner cuts coal. Tr. 63. The valve’s location on the ground therefore quite reasonably indicated to Inspector Hurt that someone had been previously aware of the detached valve, because it could not have found its way onto the ground without someone first turning off the water and consequently shutting down production to physically remove it.  Hurt was doubtful that the valve’s detachment had occurred in the previous four hours that had elapsed since the shift started, and estimated that the fire valve had been lying on the ground for at least one shift. Tr. 71-72.  On this record, the Court agrees with that conclusion as well.

 

Although Inspector Hurt marked this violation as displaying moderate negligence, as with Citation No. 8233872, upon reflection, he testified that he “should have marked high [negligence for this violation too]…because it was obvious that someone knew about it. They had to physically remove it and left the other one [lying] beside it…When you remove a valve, several people in the mine from the outside to the section know about it because you have to physically…shut the water off.” Tr. 78-79.  Hurt believed that the valve was broken; therefore someone had removed it, but rather than shutting down production further, they had failed to replace it. Tr. 62.  He recalled that Holbrook said something to the effect that someone had forgotten to replace the broken valve. Tr. 68.  Hurt’s hunch that the valve was broken was confirmed when Holbrook shut off the water and installed the valve that had been lying nearby on the ground, which valve then started leaking. Tr. 61, 71.[19]  Holbrook then contacted Randy Pack on the surface to bring a new fire valve down. Tr. 71.  Two valves and a nozzle were then delivered and installed to abate the citation. Id.

 

Respondent’s Perry Holbrook agreed that the fire valve was not attached to the water line, and that a valve was lying nearby on the ground. Tr. 172.  When Hurt told Holbrook that he was going to issue a citation for the broken valve, Holbrook told him, “I can fix that. Right here lays one.” Tr. 172. However, as noted, when he tried to install it, he found out that the valve was defective, and therefore he had to order that another one be installed. Holbrook did not know when the fire valve broke, who removed it, or when it was removed.  Tr. 173.  He testified that the first time he ever noticed the broken valve was during the February 28 examination with Inspector Hurt:

 

The day that we walked in on [the valve], it was gone. It’s like another shift before me, something happened, and they took it out…It was probably there before, but now, the day [Hurt and I] got there—and keep this in mind. I hadn’t been there prior to this that day, so I hadn’t been there since Saturday noon. Because, I mean, we [were] usually out of there by 1:30, 2:00 on Saturdays. Tr. 179.  

 

Mr. Holbrook did not challenge Inspector Hurt’s issuance of this citation for the broken valve, missing nozzle, or improperly placed valve during the inspection. Tr. 68.

           

Unlike the valve, which was, albeit defective, lying on the ground, the nozzle, which was supposed to be attached to the fire hose outlet at the No. 5 head drive, was missing.[20]  Inspector Hurt testified that Mr. Holbrook told him “something had happened to it and they had failed to replace it.” Tr. 64.  Nozzles are normally stored along with their fire-fighting hose, and without a nozzle, a fire hose is rendered useless. Tr. 64-65.[21]  Holbrook had no memory of seeing a nozzle at its required location during the inspection and he did not know how it went missing or who took it from its proper location. Tr. 172.  

 

In addition to the broken valve and missing nozzle, Inspector Hurt also observed that the next nearest fire-fighting valve to the No. 5 head drive was 420 feet away, located back along the No. 4 belt. Tr. 63.[22]  At hearing, Hurt marked the location of this fire valve as Point “C” on the map of the Kathleen Mine. Exh. JE1.  Fire-fighting valves are required at 300-foot intervals and at the belt’s tailpiece, but here there was neither a valve installed at the tailpiece, nor was another valve present for 420 feet. Tr. 63.  A fire hose was located near the No. 5 head drive, but Hurt asserted that it could not have been used in this area because neither an outlet nor a nozzle was available at that point. Tr. 72.  Furthermore, while the automatic fire suppression system was present at the No. 5 head drive, there was no such system along the No. 4 belt. Tr. 72-73.

 

With no valve at the required 300-foot interval, but rather some 420 feet away, Hurt stated that if a fire started at the No. 5 head drive, a miner would not have the equipment available to immediately start fighting it. Tr. 73.  Instead, a miner would first have to travel 700 feet down to the No. 4 head drive to retrieve the nearest nozzle, then head back down the No. 4 belt to the hydrant located at the 420-foot mark to hook it up. Tr. 73-74.  There was a fire hose located at the No. 5 head drive, but the only way to fight a fire under such conditions would be to get the nozzle and hose from the No. 4 head drive and hook the equipment up at the 420-foot mark. Tr. 75.  Although, at 500-feet long, the hose could have reached the entire belt and watered it, the key point was that to hook up the hose to fight a fire in that region would have taken a longer period of time. Tr. 76. Obviously, time is critical if a fire occurs in a mine.

 

Although the Inspector did not check whether there was a fire stand located 300-feet inby the No. 5 belt from the No. 5 head drive, he asserted that a fire stand at that location would not have lessened the fire hazard. Tr. 78.  Fire stands, he explained, are specifically required at tail pulleys because “there’s so much fire hazard involved with a head drive. You’ve got electrical, mechanical bearings that could heat up and create fires, and that’s why they are required.” Id.

 

Citation No. 8233877

 

            The damaged rollers citation

 

Following the citations just discussed, Inspector Hurt also issued Citation No. 8233877 for stuck rollers along the No. 4 belt (Ex. S4).[23] 30 C.F.R. § 75.1731(a) provides:

 

Damaged rollers, or other damaged belt conveyor components, which pose a fire hazard must be immediately repaired or replaced. All other damaged rollers, or other damaged belt conveyor components, must be repaired or replaced.

 

Inspector Hurt found eleven (11) stuck rollers situated throughout the length of the No. 4 belt, which were located on its top portion, on both the travel-way and narrow side. Tr. 81, 83-84.  He issued this citation in conjunction with the citations for the coal accumulations and seven misaligned belt areas, also along the same No. 4 belt (Nos. 8233872 and 8233873), for creating a fire hazard.    Exh. S-4; Tr. 82.  Unlike normal rollers, which are free turning, the metal of a stuck roller will rub against the rubber of the belt, which causes friction and creates a fire hazard. Tr. 83.  Hurt explained he that did not touch the rollers because he could visually see that they were not turning. Tr. 84.

 

Holbrook also saw the stuck rollers. Inspector Hurt explained that Mr. Holbrook and “three or four other men” who were brought in from the section “took a hammer to some of them and actually physically removed the entire structure, the three rollers from that area” to abate the violation. Tr. 84-85.  Inspector Hurt stayed with Holbrook and the other miners as they made these repairs, which was at the same point that he issued the 104(d)(1) order. Tr. 85.  

 

The Inspector considered the stuck rollers as significant and substantial, caused by moderate negligence, and reasonably likely of causing lost workdays or restricted duty. Exh. S-4.  He determined that this condition was reasonably likely to cause injury “because a confluence of factors was involved…the accumulations, the belt rubbing, plus the stuck rollers and no fire-fighting equipment in the area.” Tr. 89.  The Court agrees with this cumulative assessment. Here again, the Inspector believed that he should have marked the violation as high negligence, rather than moderate, because a belt examiner should have seen the stuck rollers and because they looked like they had been stuck for several shifts. Tr. 90.

 

Inspector Hurt explained that rollers act like scrapers and scrape accumulations off of the belt as the belt travels across the rollers.  That action can create “accumulative [gob]” on both sides of the rollers, and in turn can cause the rollers to freeze up. Tr. 80.  Hurt elaborated about  the condition of the stuck rollers along the No. 4 belt: “Some of them [were] worn shiny where the belt had rubbed against them, and all of them had accumulations…that’s how obvious you could see it.” Tr. 80.  When a belt rubs metal for an extended period of time, the paint will wear off of the rollers and they appear shiny. Tr. 90-91.

           

Citation No. 8233876

 

            The inadequate on shift examination citation

 

After Inspector Hurt issued the citation for the broken valve (No. 8233875), he issued a  Section 104(d)(1) order, Citation No. 8233876, which resulted in the No. 3 and No. 4 conveyor belts being turned off.  This, in turn, caused a shutdown of Section 2 from producing coal. Tr. 105. Respondent disputes that this order was validly issued.  The order was based upon  30 C.F.R. § 75.362(b), which provides:

 

During each shift that coal is produced, a certified person shall examine for hazardous conditions along each belt conveyor haulageway, where a belt conveyor is operated. This examination may be conducted at the same time as the preshift examination of belt conveyors and belt conveyor haulageways, if the shift examination is conducted within three hours before the oncoming shift.

 

The cited provision requires that an on-shift examiner inspect the entire belt line for hazards while coal is being produced.[24]  Hurt’s examination took place on a Monday morning; therefore, the most recent on-shift examination to precede his inspection occurred on Saturday, February 26, 2011, since the mine did not produce coal on Sundays.  Inspector Hurt explained that the purpose of an on-shift examination is to “know what’s actually going on and correct it,” and also “to see if you have a trend. If you keep reporting that it needs cleaning, needs dusting or stuck rollers, it shows over a period of time that this what’s going on…[with the] # 4 belt or # 3 belt.” Tr. 101.

 

Inspector Hurt found these conditions to be both S&S and an unwarrantable failure. He also marked it as high negligence due to the readily recognizable conditions, which included obviously visible hazards, such as the pile of coal accumulations, the stuck rollers while the belt was operating, and the fact that someone had to physically remove the fire valve at the No. 5 head drive. Tr. 107.  Hurt found no mitigating factors and designated the order as arising under 104(d)(1) because the conditions had existed for several shifts, some for longer than others, and because two on-shift examiners had conducted on-shift examinations on Saturday.  Id.  Yet the obvious conditions evaded their reports.

 

 

As just noted, none of the conditions Inspector Hurt found were recorded in recent pre-shift or on-shift examination reports, but he believed that the day-shift examiner and the second-shift examiner on February 26 should have noticed these conditions. Tr. 92, 108.  According to the belt books from the day shift on February 26, no hazards were observed. Tr. 98-99.[25] As explained earlier, the examiners should have either corrected the hazards or posted the area and recorded the hazards. Tr. 98.  

 

Two on-shift examinations were conducted on Saturday, February 26.[26]  Perry Holbrook examined the No. 4 belt during the first shift, and testified that he did not see the coal spillage found that following Monday, nor did he notice the eleven stuck rollers, the belt rubbing against the structure, the broken valve at the No. 5 head drive, or the missing fire nozzle. Tr. 174.  He did concede, however, that the fire valve located at the Point “C” 420-foot mark was in the same place that Saturday as it was the following Monday. Tr. 175.

 

Lawrence Kendrick[27] performed the second on-shift examination on February 26 and testified that “the only thing I found on my on-shift when I examined [the No. 4 belt] was a couple of rollers that weren’t turning.  They had a little mud in them and stuff and I corrected them.” Tr. 190-191.  He corrected the stuck rollers during the on-shift examination by hitting them with a block hammer. The mud would then fall out and the rollers would start turning.     Tr. 191.  Mr. Kendrick testified that he did not see the belt rubbing the structure or coal accumulations along the belt on February 26. Tr. 191.  He also did not see a nozzle missing at the head drive. Tr. 193.  Kendrick did not record his examination in the books, adding that he did not consider stuck rollers, small accumulations, or a belt rubbing a structure to be safety hazards.   Tr. 191, 195.

           

Dennis Ratliff, section foreman in Section 2 of the Kathleen Mine where the No. 3 and 4 belts were located, worked the shift that started at 11 p.m. and ended around 8:20 am on Monday, February 28. Tr. 199, 201.  As part of his duties, Ratliff performed the pre-shift examination for the first shift while the belt was not producing coal. Tr. 200.  At around 5:30 a.m., he traveled the entire length of the No. 4 belt.  He testified that he did not see coal accumulations along the No. 4 belt at this time. Tr. 201.

 

A number of miners were brought into the area to abate each of the violations.  Three or four men were called in to help Holbrook remove the stuck rollers; five or six additional men helped shovel away the coal accumulations; and another group of men came and installed another fire valve between the No. 5 head drive and the 420-foot marker on the No. 4 belt. Tr. 85-86.  Superintendent Randy Pack came down to the scene when Hurt’s issuance of the 104(d)(1) order caused production to stop.  Steve Hoskins, who had escorted Mr. Hurt into the mine, was also present with “guys from the section” who assisted with the abatement. Tr. 86.

 

Legal Standards

 

The issues before the Court involve safety standards required on and in the areas surrounding conveyor belts.  To place these standards in context, the legislative history of the Mine Act details Congress’ concern with the hazards associated with such belts, noting that “many fires occur along belt conveyors as a result of defective electric wiring, overheated bearings, and friction; and therefore, and examination of belt conveyors is necessary.” S. Rep. No. 91-411, at 57 (1967), reprinted in Senate Subcomm. On Labor, Comm. On Labor and Public Welfare, Part I Legislative History of the Federal Coal Mine Health and Safety Act of 1969, at 183 (1975).

 

Gravity (“Seriousness”)

The gravity penalty criterion under Section 110(i) of the Mine Act, 30 U.S.C. § 820(i), is often viewed in terms of the seriousness of the violation. Sellersburg Stone Co., 5 FMSHRC 287, 294-95 (March 1983), aff'd, 736 F.2d 1147 (7th Cir. 1984); Youghiogheny & Ohio Coal Co., 9 FMSHRC 673, 681 (April 1987).  However, the gravity of a violation and its S&S nature are not the same.  The Commission has pointed out that the focus of the seriousness of the violation is not necessarily on the reasonable likelihood of serious injury, which is the focus of the S&S inquiry, but rather on the effect of the hazard if it occurs. Consolidation Coal Co., 18 FMSHRC 1541, 1550 (Sept. 1996).  The gravity analysis focuses on factors such as the likelihood of an injury, the severity of an injury, and the number of miners potentially injured.  The analysis should not equate gravity, which is an element that must be assessed in every citation or order, with “significant and substantial,” which is only relevant in the context of enhanced enforcement under Section 104(d). See Quinland Coals Inc., 9 FMSHRC, 1614, 1622, n.1 (Sept. 1987).

 

Significant and Substantial

 

A violation is properly designated significant and substantial if, based on the particular facts surrounding that violation, there exists a reasonable likelihood that the hazard contributed to will result in an injury or illness of a reasonably serious nature. Cement Division, National Gypsum Co., 3 FMSHRC 822, 825 (April 1981).  In Mathies Coal Co., 6 FMSHRC 1 (Jan. 1984), the Commission explained that:

 

In order to establish that a violation of a mandatory safety standard is significant and substantial under National Gypsum, the Secretary of Labor must prove: (1) the underlying violation of a mandatory safety standard; (2) a discrete safety hazard - that is, a measure of danger to safety - contributed to by the violation; (3) a reasonable likelihood that the hazard contributed to will result in an injury; and (4) a reasonable likelihood that the injury in question will be of a reasonably serious nature. Id. at 3-4.  

In U.S. Steel Mining Co., Inc., 7 FMSHRC 1125 (Aug. 1985), the Commission held:  

We have explained further that the third element of the Mathies formula “requires that the Secretary establish a reasonable likelihood that the hazard contributed to will result in an event in which there is an injury.”… We have emphasized that, in accordance with the language of section 104(d)(1), it is the contribution of a violation to the cause and effect of a hazard that must be significant and substantial. Id. at 1129 (internal citations omitted) (emphasis in original).  

The question of whether a particular violation is significant and substantial must be based on the particular facts surrounding the violation. See Texasgulf, Inc., 10 FMSHRC 498 (Apr. 1988); Youghiogheny & Ohio Coal Co., 9 FMSHRC 2007 (Dec. 1987).  An evaluation of the reasonable likelihood of injury should be made assuming continued normal mining operations. U.S. Steel Mining Co., 7 FMSHRC 1125, 1130 (Aug. 1985).  S&S enhanced enforcement is applicable only to violations of mandatory standards. Cyprus Emerald Res. Corp. v. FMSHRC. 195F.3d42 (D.C. Cir. 1999).

 

S&S Determinations Involving Fire Hazards

 

When evaluating the reasonable likelihood of a fire, ignition, or explosion, the determination hinges on whether a “confluence of factors” was present based on the particular facts surrounding the violation. Enlow Fork Mining Co., 19 FMSHRC 5, 9 (Jan. 1997).  Some factors relevant to this determination include the extent of the accumulations, possible ignition sources, the presence of methane, and the type of equipment in the area. Utah Power & Light, 12 FMSHRC 965, 970-71 (May 1990).

 

With respect to citations or orders alleging an accumulation of combustible materials, the question is whether there was a confluence of factors that made an injury-producing fire and/or explosion reasonably likely. UP&L, 12 FMSHRC 965, 970-971 (May 1990).  The dampness of nearby coal and coal dust deposits are not dispositive of a non-S&S finding. Williams Brothers Coal Co., 22 FMSHRC 57, 63-65 (Jan. 2000).  The Commission has further held that a violative “accumulation” exists where the quantity of combustible materials is such that, in the judgment of the authorized representative of the Secretary, it likely could cause a fire or explosion if an ignition source were present. Old Ben Coal Co., 2 FMSHRC 2806, 2808 (Oct.  1980) (“Old Ben II”).

 

Negligence and Unwarrantable Failure

 

Negligence is defined as “conduct, either by commission or omission, which falls below a standard of care established under the Mine Act to protect miners against the risks of harm.” 30 C.F.R. § 100.3(d) (2011).  Under the Mine Act, “A mine operator is required to be on the alert for conditions and practices in the mine that affect the safety and health of miners and to take steps necessary to correct or prevent previous hazardous conditions or practices.” Id.  Moderate negligence exists when “the operator knew or should have known of the violative condition or practice, but there are mitigating circumstances,” while high negligence is when “the operator knew or should have known of the violative condition or practice, but there are no mitigating factors” Id. (emphasis added).

 

The unwarrantable failure terminology is taken from Section 104(d) of the Act, 30 U.S.C. § 814(d), and refers to more serious conduct by an operator in connection with a violation. Consolidation Coal Co., 22 FMSHRC 340, 353 (March 2000).  In Emery Mining Corp., the Commission determined that unwarrantable failure is aggravated conduct constituting more than ordinary negligence. 9 FMSHRC 1997, 2001 (Dec. 1987).  It is “conduct that is not justifiable and inexcusable [and] is the result of more than inadvertence, thoughtlessness, or inattention” and is characterized by such conduct as “reckless disregard,” “intentional misconduct,” “indifference,” or a “serious lack of reasonable care.” Id. at 2001, 2003-04.  The Commission has also defined unwarrantable failure as “intentional or knowing failure to comply or reckless disregard for the health and safety of miners.” Rochester & Pittsburgh Coal Co., 13 FMSHRC 189, 194 (Feb. 1991). See also Buck Creek Coal, Inc. v. MSHA, 52 F.3d 133, 136 (7th Cir. 1995) (approving Commission's unwarrantable failure test).

 

The Commission has recognized that whether conduct is “aggravated” in the context of unwarrantable failure is determined by considering the facts and circumstances of each case to determine if any aggravating or mitigating circumstances exist.  Aggravating factors include the length of time that the violation has existed, the extent of the violative condition, whether the operator has been placed on notice that greater efforts were necessary for compliance, the operator's efforts in abating the violative condition, whether the violation was obvious or posed a high degree of danger, and the operator's knowledge of the existence of the violation. See Consolidation Coal Co., 22 FMSHRC 340, 353 (Mar. 2000) (“Consol”); Cyprus Emerald Res. Corp., 20 FMSHRC 790, 813 (Aug. 1998), rev'd on other grounds, 195 F.3d 42 (D.C. Cir. 1999); Midwest Material, 19 FMSHRC at 34; Mullins & Sons Coal Co., 16 FMSHRC 192, 195 (Feb. 1994); Peabody Coal Co., 14 FMSHRC 1258, 1261 (Aug. 1992); BethEnergy Mines, Inc., 14 FMSHRC 1232, 1243-44 (Aug. 1992); Quinland Coals, Inc., 10 FMSHRC 705, 709 (June 1988).  All of the relevant facts and circumstances of each case must be examined to determine if an actor's conduct is aggravated, or whether mitigating circumstances exist. Consol, 22 FMSHRC at 353.

 

The abatement measures taken in order to terminate the Order are a relevant consideration when determining whether the violation was extensive. Pine Ridge Coal Co., 33 FMSHRC 987 (April 2011); Peabody Coal Co., 14 FMSHRC 1258, 1263 (explaining that extensiveness can be shown by conditions that require significant abatement measures).  

An operator’s supervisors are held to a high standard of care, and a foreman’s failure to recognize the violation and take reasonable precautionary measures is a factor supporting an unwarrantable failure finding. Pine Ridge Coal Co., 33 FMSHRC at 1023.  The Commission has affirmed ALJ unwarrantability determinations based on an ALJ’s inference that the operator did not view the condition as hazardous. Maple Creek Mining, Inc., 27 FMSHRC 555 (Aug. 2005).  

 

Credibility of Inspector’s Testimony

 

The Commission and courts have observed that the opinion of an experienced MSHA inspector that a violation is S&S is entitled to substantial weight. Harlan Cumberland Coal Co., 20 FMSHRC 1275, 1278-79 (Dec. 1998); Buck Creek Coal, Inc., v. MSHA, 52 F.3d 133, 135-36 (7th Cir. 1995). 

 

DISCUSSION

 

Citation Nos. 8233872, 8233873, & 8233877

 

As noted above, Inspector Berl Hurt marked the violations for Citation Nos. 8233872, 8233873, and 8233877 as S&S, caused by moderate negligence, and reasonably likely to cause injury.  The Court affirms those findings on all three citations. Inspector Hurt’s notes related that these violations were issued in conjunction with one another for creating a heat source. Exh. S-1, S-2, S-4.   Given the interrelatedness of these three violations in their physical proximity to each other and their respective extensiveness, the Court will analyze these violations jointly.

 

Citation No. 8233872.  Alleged violation of 30 C.F.R. 75.400 for coal and dust accumulations.  

 

As noted, supra, the standard in issue, 30 CFR § 75.400,  entitled “Accumulation of combustible materials,” provides: “Coal dust, including float coal dust deposited on rock-dusted surfaces, loose coal, and other combustible materials, shall be cleaned up and not be permitted to accumulate in active workings, or on diesel- powered and electric equipment therein.”

 

Accumulation violations under 30 C.F.R. 75.400.

 

The Commission has spoken to this standard and circumstances which support an S&S determination.  In Mid-Continent Resources, 16 FMSHRC 1218, (June 1994), the Commission reversed the judge’s determination that accumulations along a conveyor belt were not S&S in light of the fact that he found “potential ignition sources such as frictional contact between the belt rollers and the accumulations, the belt rubbing against the frame, electrical cables for the shark pump, the electrical devices for the longwall and one area in the longwall that was not being maintained.”  Others factors were noted by the Commission, including the judge’s failure to take into account continued normal mining operations.  It also specifically rejected the proposition that spontaneous combustibility of coal is required for an S&S finding.  Id. at 1222.  Acknowledging that this mine’s coal was low in combustibility, the Commission then noted that “coal is, by its nature, combustible.”

 

            Thereafter, in May 1997, the Commission addressed the same issues in Amax Coal, 19 FMSHRC 846.  As with Mid-Continent Resources, at issue were accumulations along a belt.  Amax asserted that the judge essentially made a 75.400 violation, per se S&S.  The Commission did not see it that way, rejecting the claim that a “more probable than not” test must be applied to support an S&S finding and finding that there was substantial evidence to support the determination that “there was a reasonable likelihood of an injury-producing  event.”  Noting that the judge determined that there was a reasonable likelihood of an injury-producing event and that there was substantial evidence to support that determination, the Commission stated that a “15 foot section of the mother belt running on packed dry coal and in loose coal was a potential source of an ignition.”  Even where such coal is wet, the Commission offered, “accumulations of damp or wet coal can dry out and ignite.” Id. at 849.

 

Citation No. 8233872—Coal and Dust Accumulations.

 

a.      Secretary’s Contentions

 

In support of Inspector Hurt’s findings that this violation was significant and substantial, caused by moderate negligence, and reasonably likely to cause injury in the form of lost workdays or restricted duty, the Secretary argues that the Kathleen Mine had three identifiable sources of ignition in the area: (1) a misaligned belt, (2) stuck rollers, and (3) battery powered buggies. Each created a heat source which could contribute to a fire hazard.  Sec. Br. 22.[28]

 

The Secretary points to testimony that the coal and loose dust accumulations were extensive, as they extended over 100 feet on both sides of the No. 4 belt and reached up to 14 inches in height.  It notes that Perry Holbrook’s testimony that the area with the deepest spill was fresh and dark was at odds with Inspector Hurt’s assertions that the accumulations were dry and appeared to have been there for an extended period of time.  Given the potential sources of ignition in that area of the mine, the Secretary contends that there was a reasonable likelihood that the extensive accumulations, combined with the ignition sources, could have resulted in a fire, causing serious injuries.  Additionally, the area beneath the rollers had been previously shoveled, while the rest of the accumulations remained. This was indicative that someone was aware of this accumulation, at a time prior to Mr. Hurt’s examination.

 

b.     Respondent’s Contentions

 

Respondent disputes whether the standard was violated for coal accumulations along the No. 4 belt.  Even if this standard had been violated, Respondent further contends that the Secretary has failed to meet his burden of proving that this was an S&S violation.  Mere spillage of coal is not enough to warrant a violation; rather the Commission has explained that “it is clear that those masses of combustible materials which could cause or propagate a fire or explosion are what Congress intended to proscribe.” Secretary v. Old Ben Coal Co., 2 FMSHRC 2806, 2808 (Oct. 1980).  Such spillage must show that “it likely could cause or propagate a fire or explosion if an ignition source were present” Id. Section Foreman Dennis Ratliff’s testimony asserts that the spillage was not present at 5:30 a.m. and it is likely that the spillage was caused by misalignment of the belt.  Also, a miner was already cleaning the belt when Hurt arrived.  Although the rollers were admittedly stuck, they were not rubbing, thus the stuck rollers were not an ignition source. Resp. Br. 13.  There was no heat produced according to Holbrook, and Inspector Hurt never felt for the heat.

 

Respondent also argues that the Secretary cannot prove the existence of any ignition source; therefore, even if a violation is established, it cannot be S&S.  The only two ignition sources, according to the Respondent, were the rubbing belt and the stuck rollers. Resp. Br. 13. When asked on cross-examination whether the belt rubbing a stand would cause an ignition of the accumulations, Inspector Hurt responded that it was probably not likely to cause an ignition. Tr. 114.  Furthermore, the stuck rollers were not an ignition source because Hurt could not place the rollers in relation to the accumulations and he did not touch the rollers to feel for a heat source. Resp. Br. 13.

 

Citation No. 8233873—misaligned belt rubbing against structure

 

a.      Secretary’s Contentions

 

The Secretary argues that the misaligned belt that rubbed against the metal structure created a fire hazard that warranted Inspector Hurt’s S&S and moderate negligence designations. Mr. Hurt located seven different misaligned stands that served as frictional heat sources.         The Secretary asserts that the frictional heating caused by the belt rubbing the metal structure created a reasonable likelihood of a risk of fire, which could result in serious injuries to miners.  Sec. Br. 19.

 

Inspector Hurt testified that heat is generated when a belt rubs against a metal stand.     Tr. 33.  When evaluating the reasonable likelihood of a fire, ignition, or explosion, the Commission looks to whether a “confluence of factors” were present, based on the facts surrounding the violation. Enlow Fork Mining Co., 19 FMSHRC 5, 9 (Jan. 1997).  According to the Inspector, the confluence of factors here included the built-up coal accumulations, along the

700-foot No. 4 belt, and which accumulations were dry, and the heat generated from the rubbing,  which could travel toward the accumulations, creating an ignition source.  Sec. Br. 19-20.  Although the cited accumulations were three breaks inby the misaligned belt, ignition was possible because the portion of the belt that was rubbing the structure and generating heat was traveling toward the accumulations. Id.  Furthermore, regarding the moderate negligence designation, the Secretary argues that the hazardous conditions were obvious, existed more than one shift, and should have been observed by any prudent examiner.

 

b.     Respondent’s Contentions

 

Respondent does not dispute that the standard was violated for the misaligned belt; rather, it contests the S&S designation, asserting that there was not a reasonable likelihood of serious injury.  This contention is based upon Inspector Hurt’s testimony that the condition was “probably not” likely to cause a fire. Tr. 114.  Furthermore, Hurt testified that he did not touch the rollers to determine if they were hot. Tr. 84.  Respondent also points out that Mr. Hurt’s notes contained no reference to the stands being cut or forming “grooves” where the belt was cutting the stand, and that this undermines his credibility. Tr. 32, 116;  Resp. Br. 15.  Further, the Inspector did not ask anyone whether the belt was rubbing the structure, nor had he ever seen a belt ignite under such circumstances, and he did not know how long it would take the belt to start smoking from the friction. Tr. 118-119.

 

Citation No. 8233877—stuck rollers

 

a.      Secretary’s Contentions

 

Inspector Hurt’s report designated the eleven stuck rollers along the No. 4 belt as S&S, caused by moderate negligence, and reasonably likely to result in injury.  He testified that the poor condition of the rollers was obvious, as some were shiny and had been worn flat due to friction. During the inspection, three rollers were replaced, and the others were unstuck by a hammer. Tr. 164.  The Secretary agrees that the gravity of the violation should remain S&S because there was a reasonable likelihood that stuck rollers would contribute to a fire, resulting in injury.  The friction of the belt passing over stuck rollers could generate enough heat to ignite the belt or the accumulations beside the belt.

 

Noting that there is a dispute in testimony between Inspector Hurt and Mr. Holbrook over which areas of the mine floor, if any, were wet, the Secretary argues that regardless of this inconsistency, and even if areas around the belt were wet, the belt was elevated and the portion of the belt that would catch fire was not in water. Tr. 212-14; Sec. Br. 27. The potential wetness of the coal therefore would not prevent an ignition by the stuck rollers. It observes that ALJs have affirmed S&S designations for stuck rollers even when the coal deposits around the rollers were wet, citing Williams Brothers Coal Co., 22 FMSHRC 63-65 (Jan. 2000) (ALJ finding that 30 stuck rollers on a conveyor belt constituted an S&S violation despite damp coal and coal dust deposited around the rollers).

 

b.     Respondent’s Contentions

 

Respondent concedes this violation, but challenges whether the condition created a reasonable likelihood of a serious accident occurring. Inspector Hurt’s testimony, it maintains,  essentially asks the Court to presume S&S, but that finding cannot be presumed; rather, it must be proven.  Inspector Hurt established that stuck rollers were located at various points along the No. 4 belt, but he could not place any of these rollers in close proximity to the accumulations. Resp. Br. 15-16.  If the rollers had been stuck for many work shifts, as the Inspector alleges, they would have been hot.  He did not check for heat, and offered no testimony of similar circumstances that had caused a mine fire. Resp. Br. 16.

 

The Court’s Conclusions regarding Citation Nos. 8233872, 8233873, and 8233877

 

The Court concludes that these violations were S&S and that the negligence in each was moderate.  These three violations were issued in conjunction with one another for creating a heat source, and the Court finds they each contributed to a fire hazard along the No. 4 conveyor belt.  The prolonged state of each condition, the proximity of these ignition and heat sources to one another, and their pervasiveness throughout the No. 4 belt are commonalities that inform this Court’s S&S and negligence determinations.  The Court will therefore analyze the “confluence of factors” among these violations that contributed to the fire hazard.

 

First, the Court finds that Citation No. 8233872, issued for coal accumulations along the No. 4 belt, was established, and it also upholds the violation’s S&S designation.  Inspector Hurt’s recorded measurements and testimony establish that the coal accumulations along the No. 4 belt were more than the “mere spillage” that ICG argues in its brief.  Not only did the Inspector  measure the accumulations at 14 inches deep in some areas, but the condition required at least five miners to shovel away all the accumulations. Tr. 57-58.  The highest point of these accumulations exceeded the height of the bottom rollers on the belt, which were about eight to ten inches off the ground. The accumulations therefore reached or exceeded the height of the bottom belt and bottom rollers, which conditions were also cause for significant concern in creating an ignition source. The Secretary therefore established the first two prongs of the Mathies test, as these accumulations violated the mandatory safety standard codified in 30 C.F.R. § 75.400, and presented a discrete safety hazard, the risk of a fire. 

 

Although Inspector Hurt and Mr. Holbrook disputed the consistency of the coal, the Court credits the Inspector’s testimony that the coal was dry, particularly since the accumulations were of a considerable size, which suggests that these deposits were not “fresh,” as Perry Holbrook testified.  Holbrook also conceded on cross-examination that the area with the deepest spill was not muddy or wet. Tr. 181.  To put the height of deepest spill area into perspective, Mr. Holbrook testified that the mining height was about four feet in the area along the No. 4 belt. Some of these accumulations therefore reached to more than a quarter of the height of the area and also exceeded the height of the bottom belt. The Court cannot credit the claim that this amount of buildup had accumulated between the final on-shift examination on Saturday, February 26 and Mr. Hurt’s examination that following Monday morning.

 

The Court takes note of and credits Inspector Hurt’s testimony that someone appeared to have shoveled the accumulations from underneath the belt to prevent the coal from contacting the belt. That a clearance was created demonstrates awareness about the prolonged presence of the accumulations. That the mine was unable to fully abate this condition prior to the MSHA inspection also speaks to both the extent of the accumulations and the mine’s awareness of it. The one miner, who was shoveling nearby at the time the Inspector and Mr. Holbrook arrived for the examination, was unable to single-handedly remedy the hazard created by these accumulations. Rather, at least five men were needed, after Inspector Hurt issued the Section 104(d)(1) order, to clean up the accumulations surrounding the No. 4 belt.  Had one or two miners been able to clean up these accumulations, Inspector Hurt’s S&S designation may have been an overreach, but the need for five or six miners to complete the work typically assigned to one miner illustrates the extensiveness of these accumulations. The extensiveness of the accumulations and the fact that the mine employed a stop-gap measure to deal with it, by shoveling only a clearance under the belt, show that a confluence of factors existed.

 

The heat source created by the coal accumulations was not located in some isolated area,  far removed from an ignition source. ICG Knott County argues that Inspector Hurt could not establish with certainty how close the accumulations were to the misaligned areas of the No. 4 belt. Resp. Br. 15-16.  The Court disagrees with this assertion, for Inspector Hurt’s testimony detailed the proximity of these conditions to each other.  The Inspector estimated that the No. 4 belt ran for about 700 feet, or approximately ten breaks. Three breaks, (about 200 feet), separated the misalignments, along the No. 1, 2, and 3 breaks, near the No. 4 head drive, from the start of the coal dust accumulations along the No. 4 belt. Tr. 47.  From this point, the coal accumulations spanned a distance of a break and a half, or approximately 100 feet, and were built up on both sides of the belt. Tr. 43-44.  Holbrook admitted on cross-examination that he considered this break and a half of accumulations to be a big spill. Tr. 181.  Furthermore, Inspector Hurt found eleven different stuck rollers located at various points throughout the No. 4 belt which, at a length of 700 feet, he noted, was not very long. Tr. 82.  The Court is not persuaded that the distance between the highest accumulations and the misalignment is sufficient to remove Inspector Hurt’s S&S findings.  The pervasiveness of these violations throughout a relatively  short belt length, if anything, adds to the confluence of factors that existed in this area.

 

As noted, Respondent has conceded the misaligned belt and stuck roller violations (Citation Nos. 8233873 and 8233877). The Court finds that Inspector Hurt’s S&S findings for these violations were established, especially given their proximity to the heat source created by the coal accumulations in Citation No. 8233872.  Regarding the misalignment of the No. 4 belt, the Court credits Inspector Hurt’s testimony that the belt was shiny in the areas where the rubbing was occurring, indicating that the rubbing and misalignment had existed for an extended period of time.  Although Inspector Hurt’s notes did not mention the “grooved” nature of the belt due to the misalignment, nor did he measure or test whether those conditions were producing heat, those absences do not undercut the existence and seriousness of the misalignment, nor the stuck rollers. As Mr. Holbrook admitted, regarding the state of the stuck rollers:

 

I had some stuck rollers.  And what was happening, the belt was getting out of line and spilling and the dirt and the lumps and the garbage [were] falling down and clogging the rollers up so they wouldn’t turn.  But, now don’t get me wrong, I did have two rollers that I had to—I had to turn the belt off and take two of them out because they—these ones, I took a hammer and hit them and knocked them loose.  But there [were] a couple that were stuck, just I don’t know if they just—I don’t know.  I guess just old and locked up. Tr. 166.

 

Furthermore, whether the belt was producing heat at the time of the examination is not the entirety of this S&S inquiry. The Court is not focused exclusively upon whether the belt or the rollers were producing heat at the precise moment of the examination, but rather, whether the conditions could reasonably result in an injury-producing event. The stuck rollers were encrusted in accumulated gob that created friction between the metal rollers and belt, while the rubbing belt was shiny from constant contact against the structure. The obviousness of both violations to both Inspector Hurt and Mr. Holbrook during the examination indicates a prolonged failure on the part of ICG to address these conditions. Had Inspector Hurt not examined the No. 4 belt on February 28, it is unknown how long these conditions would have continued.  Further, Inspector  Hurt thought it would have taken several shifts, or about a week, for the belt to rub a metal belt stand and actually cut the metal, as it did here. Tr. 117.

 

 

The Court finds that both the rubbing belt and stuck rollers were potential ignition sources, and the close proximity of these unattended friction sources to the significant accumulations of coal, created a confluence of factors, resulting in a reasonable likelihood of an injury-producing event. In summary, a number of conditions contributed to the confluence of factors, which support the S&S designation for these citations: (1) the dry and extensive coal accumulations that were located close to the belt, reaching as high as the bottom rollers in some areas, and spanning at least 100 feet of the No. 4 belt; (2) the misaligned belt, which was shiny from prolonged periods of contact against the structure; (3) the portion of the belt that was rubbing the structure, generating friction, while traveling towards the accumulations; (4) eleven stuck rollers, which Mr. Holbrook admitted were old, were encrusted in accumulative gob and located along the belt; and (5) the visible state of each condition indicating that they had gone untreated for an extended period of time. Because the citations must not be evaluated in a vacuum, when taken in conjunction with each other, they warrant Inspector Hurt’s S&S designation, and they also support his finding of moderate negligence, especially when considering the number of conditions of which Respondent should have been aware.  Further, the inadequacy of the fire-fighting equipment along the No. 4 belt and at the No. 5 head drive (discussed below), added to this confluence of factors that warrant the S&S designations in these three citations. 

 

Citation No. 8233875—fire-fighting hazards – the missing nozzle, the broken valve, and the requirement of fire hose outlets with valves at 300-foot intervals along each conveyor and at tailpieces

Inspector Hurt noted that the fire hose outlets had failed to be installed at 300-foot intervals on the No. 4 belt. Instead, the distance to first fire valve from the No. 5 head drive, and  down the No. 4 belt line, was 420 feet.  Additionally, a fire nozzle was missing from the No. 5 head drive area, and a fire valve was removed from the No. 4 tailpiece.[29]  The Inspector marked the hazards in this Citation as S&S and caused by moderate negligence.

 

a.      Secretary’s Contentions

 

The Secretary asserts that Inspector Hurt’s S&S designation was warranted due to ICG’s failure to place fire valves at 300-foot intervals along the No. 4 belt conveyor, and because the fire valve at the No. 4 tailpiece was removed and no nozzle was available in the area around the No. 5 head drive.  Based on the conditions Inspector Hurt observed, the discrete safety hazard was the miner’s inability to quickly fight a fire, which resulted in an increased risk of injuries because of the delay in getting water to a fire.  ICG Knott County’s failure to provide the required firefighting equipment significantly increased the likelihood that a miner would suffer lost workday or restricted duty-type injuries. Sec. Br. 24.  Thus, given the location of the fire valves, the inoperative fire valve at the No. 4 tailpiece would have impeded the mine’s ability to fight a fire around the No. 5 head drive. Sec. Br. 25.  A miner would have to travel 700 feet down the No. 4 belt to retrieve the hose and nozzle at the No. 4 head drive and bring it back up the belt to the fire valve that was 420 feet away from the No. 4 tailpiece before water would be available to fight a fire. Id.  Alternatively, a miner would need to carry the fire hose 420 feet from the No. 5 head drive to the nearest fire valve, and retrieve a nozzle at the No. 4 head drive, another 280 feet away, before traveling back up to fight the fire. Id.  Either way, the additional time necessary to fight the fire therefore would increase the likelihood that an injury would result. Id.

 

Upon reflection, Inspector Hurt expressed that he should have marked the violation as “high negligence,” because it was obvious that someone had physically removed the broken valve at the No. 4 tailpiece and reattached the waterline without replacing it. Sec. Br. 25-26.  

A prudent examiner also should have noticed that the nearest valve was more than 300 feet outby the No. 4 tailpiece. Sec. Br. 26.

 

b.     Respondent’s Contentions

 

ICG Knott County agrees that the valves on the No. 4 belt were not placed at 300-foot intervals, as required by the standard, and that the valve at the No. 4 tailpiece was not in place, but it disputes the S&S designation for this violation. Resp. Br. 16.[30]  It notes that Inspector Hurt agreed on cross-examination that the entire belt line still had coverage in the event of a fire, because the 500-foot fire hose could be attached at point “C” and would still reach the entire belt line.[31]  Given that water could reach all points on the belt, it contends that no serious accident was likely to occur. Resp. Br. 18; Tr. 125-26.

 

The Court’s Conclusions regarding Citation No. 8233875

 

Neither the No. 5 head drive, nor the 420-foot mark (Point “C”) along the No. 4 belt had the required and/or operable proper equipment to fight a fire.  The valve was detached and the nozzle was missing around the No. 5 head drive, while the fire stand, located at Point “C,”  lacked both a fire hose and a nozzle. Tr. 73-74.[32]  The No. 4 head drive was therefore the closest location where a miner could gather all the proper fire-fighting equipment in an emergency, which was as much as 700 feet away.  The standard requires both fire hose outlets with valves at 300 foot intervals along each belt conveyor and such outlets, with valves, must also be at tailpieces. 

 

As noted, the Court does not subscribe to Inspector Hurt’s putative “admission,” which Respondent claims occurred during the cross-examination.  The record indicates and the Court concludes that he did not fully grasp the question asked of him when he responded on cross-examination that this violation was probably not S&S.  While the Court instructed Mr. Hurt, “If you don’t understand a question, don’t give an answer,” the rest of Mr. Hurt’s testimony establishes that he strongly believed that the cited violation was S&S and that, upon reflection, he expressed that it also should have been marked as high negligence.  Tr. 125.  Given the conditions along the No. 4 belt, which included dry coal accumulations, the rubbing belt, and the stuck rollers, Hurt believed it would be too hard to fight a fire without hoses, nozzles, and outlets in their proper locations. Tr. 77.  He also emphasized the particular necessity of required fire-fighting equipment at tail pulleys, since head drives contain electrical bearings that are susceptible to heating up and creating fires. Tr. 78.[33] 

 

Respondent’s argument that the 500-foot-long hose located at Point “C” would reach all fires along the No. 4 belt, while true, overlooks the time constraints created by these conditions.  Fires spread quickly, especially in a mine with extensive accumulations of dry coal, as were the conditions in the Kathleen Mine on February 28, 2011.  The Secretary’s brief illustrates the possible scenarios for a miner if a fire were to ignite at the No. 5 head drive, which included retrieving equipment from up to 700 feet away and then attaching the equipment at Point “C” along the No. 4 belt. Even if a miner were eventually able to attach a 500-foot-long hose at Point “C” that could reach a fire at the No. 5 head drive, the response time to such a fire would necessarily lag, and this lapse in time could mean the difference between successful abatement and a serious injury resulting, such as smoke inhalation or burns.  Thus, the time required to gather and attach necessary firefighting equipment would increase the amount of time before the hose could provide water at the No. 5 head drive.  This, in turn, would increase the likelihood of injury due to a fire in this area.  The S&S allocation is therefore at least partially attributable to the reduced fire-fighting capability at the mine.

 

The Court also credits Inspector Hurt’s testimony regarding Respondent’s awareness of the state of the fire-fighting equipment. As he stated on direct examination regarding the detached fire valve: “[I]t was obvious that someone knew about it.  They had to physically remove it and left the other one laying beside it. And, you know, several people . . . in the mine from the outside to the section know about it because you have to physically . . . shut the water off.”  Tr. 78-79.  No testimony contradicted the Inspector on this.  The Court finds this testimony particularly persuasive, because the valve’s placement on the ground necessarily indicated intentional conduct, which at the very least constitutes moderate negligence.

 

The prior manual removal of the fire valve from the No. 4 tailpiece, the missing nozzle at the No. 4 fire stand, Mr. Holbrook’s acknowledgment that someone had forgotten to replace these items, and the improper placement of fire outlets along the No. 4 belt, jointly establish that there was a confluence of factors that warrants an S&S finding, as well as the awareness factor that supports the moderate negligence designation.  As determined above, the ignition sources at both the belt misalignments and stuck rollers, coupled with the extensive and dry accumulations along the belt, caused a confluence of factors that created a reasonable likelihood of an injury-producing event, for which there would be a reasonable likelihood of a reasonably serious injury. Therefore, the third and fourth Mathies elements were met.[34]

 

Citation No. 8233876 – 104(d)(1) order for failure to conduct an adequate on-shift examination

 

Inspector Hurt’s notes reflect that the last recorded on-shift examination had taken place on February 26, 2011, yet no records of the non-compliant conditions were logged at this time, and no corrections were made that addressed these conditions during that examination.  Hurt therefore marked the deficiencies from this on-shift examination as S&S, high negligence, and unwarrantable failure.  Per the discussion which follows and upon consideration of all the evidence, the Court affirms the Inspector’s findings.

 

a.      Secretary’s Contentions

 

            The Secretary asserts that the Inspector’s observations from the February 28 inspection regarding the deficiencies of the preceding inspection on February 26 should be credited.  It notes that, in cases such as Big Ridge Inc., 2012 WL 362190, 23 (Jan. 2012), a court may credit the inspector’s observations, including the obviousness of the conditions, which contribute to the gravity analysis.  For all the reasons stated in its preceding arguments, these hazards, including the stuck rollers, misaligned belt, accumulations, and inadequate firefighting equipment, presented a dangerous risk of fire that warrants an S&S finding.

 

Regarding the high negligence designation, the Secretary also urges that the Inspector’s observations and his finding that it was an unwarrantable failure should also be sustained as the conditions existed for an extended period of time and thus rose to a higher level than ordinary negligence.  The conditions were extensive, as evidenced by the fact that the belts were turned off and five miners were brought in from the section to shovel the accumulations, several rollers had to be removed, two new fire valves were brought in from the outside, and an adequate on-shift examination had to be conducted before the Order was abated. Sec. Br. 32.  In addition to the extensiveness of the action required to abate the problem, the obviousness of the conditions indicates that they existed for at least one shift, and second shift belt foreman Lawrence Kendrick was indifferent to several serious conditions that he did not believe to be hazards.    Sec. Br 33-34.

 

Furthermore, even assuming an absence of the operator’s actual knowledge, the Secretary asserts that there is sufficient evidence that agents of ICG Knott County reasonably should have known of the violative conditions on the No. 3 and 4 belts. An operator’s supervisors are held to a high standard of care, and a foreman’s failure to recognize the violation and take reasonable precautionary measures is a factor supporting an unwarrantable failure. Pine Ridge Coal Co., 33 FMSHRC at 1023. Mr. Kendrick was an agent of the operator who demonstrated indifference to serious hazards, including stuck rollers, “small accumulations,” and a misaligned belt—conditions which were not lessened by his view that they were not hazards and therefore did not merit being recorded in his examination report. Sec. Br. 35.  Perry Holbrook also admitted that he was aware that the fire valve was 420 feet from the No. 4 tailpiece and that this condition had lasted for at least two days. Sec. Br. 36.

 

b.     Respondent’s Contentions

 

Respondent first argues that Inspector Hurt cited wrong standard in his order.  The standard cited in the order, 30 C.F.R. § 75.362(b), only requires that an examination be conducted, and as such an exam in fact occurred on February 26, it asserts that this citation must be vacated.    Resp. Br. 19.  Further, Respondent contends that even if the government relies upon 30 C.F.R. § 75.363(b), with its requirement for recording and/or correcting hazards during an on-shift examination, no violation was established.  Respondent contends that this provision only requires the reporting of hazards, as distinct from the reporting of technical violations.[35]  Since there was no risk of serious injury to any miner, the conditions Inspector Hurt cited were not hazardous. Resp. Br. 20.  Respondent concedes only that one valve was at a 420-foot interval along the belt line instead of 300-feet; however, this violation alone did not compromise the firefighting ability on the No. 4 belt. Resp. Br. 21.

 

Respondent further argues that even if this citation is not vacated, it must be modified to a Section 104(a) violation, because it was not S&S, nor was it caused by an unwarrantable failure. Resp. Br. 20.  In support of this, it asserts that the Secretary did not prove how long the accumulations were present before February 28.  The Secretary cannot prove how long the valve was broken, or when the nozzle went missing, and Lawrence Kendrick testified that there were no stuck rollers or misaligned belts on February 26. Resp. Br. 21.  Inspector Hurt’s view therefore amounts to speculation, not proof, that the belt was misaligned and that accumulations were present on February 26.  Id.

 

Respondent also contends that the Secretary does not satisfy the requirements for unwarrantable failure, because only one misplaced valve existed prior to February 28 and the Secretary offered no proof that ICG Knott County was on notice of the need for greater compliance.  There is no proof of aggravated circumstances that would justify a finding of unwarrantable failure. Resp. Br. 22.  

 

 

 

The Court’s Conclusions regarding Citation No. 8233876

 

a.     The issue of whether the Standard cited was Incorrect.

 

       The Inspector cited 30 CFR § 75.362(b).  That standard, entitled, “On-shift examination,” provides at subsection (b) “During each shift that coal is produced, a certified person shall examine for hazardous conditions and violations of the mandatory health or safety standards referenced in paragraph (a)(3) of this section along each belt conveyor haulageway where a belt conveyor is operated. This examination may be conducted at the same time as the preshift examination of belt conveyors and belt conveyor haulageways, if the examination is conducted within 3 hours before the oncoming shift.”

 

        By contrast, 30 C.F.R. § 75.363, entitled, “Hazardous conditions; posting, correcting and recording,” provides at subsection (a) that: “Any hazardous condition found by the mine foreman or equivalent mine official, assistant mine foreman or equivalent mine official, or other certified persons designated by the operator for the purposes of conducting examinations under this subpart D, shall be posted with a conspicuous danger sign where anyone entering the areas would pass. A hazardous condition shall be corrected immediately or the area shall remain posted until the hazardous condition is corrected. If the condition creates an imminent danger, everyone except those persons referred to in section 104(c) of the Act shall be withdrawn from the area affected to a safe area until the hazardous condition is corrected.  Only persons designated by the operator to correct or evaluate the condition may enter the posted area.”   Subsection (b) then adds: “A record shall be made of any hazardous condition found. 

This record shall be kept in a book maintained for this purpose on the surface at the mine. The record shall be made by the completion of the shift on which the hazardous condition is found and shall include the nature and location of the hazardous condition and the corrective action taken. This record shall not be required for shifts when no hazardous conditions are found or for hazardous conditions found during the preshift or weekly examinations inasmuch as these examinations have separate recordkeeping requirements.”[36]

 

Respondent asserts that Citation No. 8233876 should be vacated because the provision cited in the order is incorrect. The standard cited, 30 C.F.R. § 75.362(b), requires that an on-shift examination be conducted, whereas the standard in 30 C.F.R. § 75.363(b) governs the recording and/or correcting of hazards during an on-shift examination. Respondent argues that since Mr. Holbrook and Mr. Kendrick both conducted on-shift examinations on February 26, it did not violate the provision cited in the order. The Secretary has not moved to amend this citation and did not address Respondent’s contention in its post-hearing brief.

 

The Court rejects ICG’s contention on two, independent, bases.  First, it concludes that a citation based on 30 C.F.R. § 75.362(b) inherently carries with it the obligation to do more than to simply go through the motions.  To assert that, where an on-shift exam has been made, such an exam insulates the mine from being cited for a violation of that provision, makes no sense when the exam misses obvious “hazardous conditions and violations of the mandatory health or safety standards.”  Thus, there has not been compliance with the provision by merely asserting that an on-shift exam was made when the evidence establishes that one (or in this case several) hazards were overlooked.  To rule otherwise would run against common sense and the remedial intent behind the requirement. 

 

Other judges have reached the same conclusion about this standard.  As noted by Judge Barbour in Twentymile Coal, 2012 WL 7761935, (Aug. 2012), section 75.362(b) “carries with it the obligation that the examination be sufficient to detect hazardous conditions.  In other words, subsumed in the standard is the obligation that the examination be adequate.  Among the ways of proving that an operator has not met this requirement is to show that a hazardous condition existed in an area that was subject to an on-shift examination, that the hazardous condition continued to exist after the examination and that the hazardous condition was not recorded in the surface examination book.  Id. at *26 (emphasis added).

 

Apart from a focus on whether there was a recording in the examination book of hazards, in Big Ridge, Inc., Judge Manning upheld an Order invoking 75.362(b) on the basis that the exam was clearly inadequate.  Finding the conditions were “obvious and should have been discovered by the on-shift examiner,” the judge found that the workplace exam was therefore not adequate.  34 FMSHRC 63, 2012 WL 362190, at ** 18. (Jan. 2012).

 

Accordingly, the Court concludes that 30 C.F.R. § 75.362(b) applies here.[37]

 

b.     Discussion on the Merits

 

For the reasons discussed above, affirming Inspector Hurt’s S&S findings in Citation Nos. 8233872, 8233873, 8233875, and 8233877, the Court also affirms Citation No. 8233876 and its S&S designation.  Respondent asserts that it violated no standard because the conditions at issue were technical violations, not hazards, and thus did not require reporting during the February 26 on-shift examination.  The Court disagrees and finds that each violation at issue did in fact constitute a hazard. Although the term “hazard” is not defined in the standard, the Commission has held that, in the context of the S&S analysis, “hazard” denotes a measure of danger to safety or health. National Gypsum, 3 FMSHRC at 827.  The Secretary has established that each violation discussed above contributed to a fire hazard.

 

 

The Court also credits Inspector Hurt’s opinion in assessing the gravity associated with this violation.  Inspector Hurt offered concrete testimony of the observations that led him to each S&S determination at issue before the Court. He produced detailed descriptions of the dry and extensive coal accumulations along the No. 4 belt, the shininess from rubbing, where the conveyor belt was misaligned, and the caked-on coal that surrounded the stuck rollers. He also offered a detailed explanation of the time constraints created by the deficient firefighting equipment, which increased the reasonable likelihood that the hazard contributed could result in an injury.  Inspector Hurt’s testimony further established that each violation had not developed overnight, but had existed for at least one shift prior to the February 28 examination.  These violations created a confluence of factors that warranted each S&S finding.  Hurt rightfully issued a Section 104(d)(1) order, given the fire hazards in this area and the need to abate the violations.  These violations each contributed to a fire hazard that was reasonably likely to result in a serious injury, such as smoke inhalation to miners in the section.

 

The Court also affirms Inspector Hurt’s high negligence and unwarrantable failure designations in this citation.  The testimony of Inspector Hurt, Mr. Holbrook, and Mr. Kendrick establish that Respondent either knew or should have known of these hazards during the February 26 on-shift examinations and there were no mitigating factors.  The extensiveness of these violations, their obviousness, and the degree of danger they posed to miners are aggravating factors that ICG should have recognized and contribute to the unwarrantable failure finding.  The magnitude of the abatement measures taken following Mr. Hurt’s issuance of the 104(d) order underscores this finding.

 

A number of aggravating factors indicate the presence of these hazards and Respondent’s awareness of them prior to Inspector Hurt’s examination: (1) a clearance had been shoveled to separate the dry coal accumulations from the moving conveyor belt; (2) Perry Holbrook’s behavior in asking Mr. Hurt multiple times at the beginning of the examination whether he was ready to exit the mine;[38] (3) the detached fire valve had been manually removed, which also required turning off the water supply to the section and thus shutting down production in the section; and (4) Mr. Holbrook’s own testimony that the stuck rollers appeared old and worn out during Hurt’s inspection when the standard requires that they be removed immediately. The extensive abatement measures required in the Kathleen Mine on February 28 further indicate that these violations had existed for an extended period of time.  At least three men assisted Holbrook in removing the stuck rollers; five or six additional men helped shovel away the coal accumulations; and another group of men brought in two fire valves and installed them between the No. 5 head drive and the 420-foot marker on the No. 4 belt. Tr. 85-86.

           

The Court finds both Perry Holbrook and Lawrence Kendrick were agents of ICG Knott County who demonstrated carelessness, or indifference, to the fire hazards along the No. 4 belt. Their conduct significantly deviated from the standard of care expected of an operator’s supervisors. As a belt examiner who inspected the No. 4 belt daily, Mr. Holbrook should have noticed and attended to these hazards. Mr. Kendrick’s testimony was similarly illustrative of the indifference with which these violations were treated prior to Inspector Hurt’s examination. The Court recognizes that underground coal mines are not pristine environments, and the machinery used to extract coal is subject to continuous wear and tear. It therefore realizes that some coal accumulations and slight rubbing along conveyor belts are inevitable effects of the coal extraction process. Nonetheless, fire hazards are another reality in this environment, which requires ongoing diligence from a mine’s supervisors to reduce their likelihood. Fire hazards like the stuck rollers should have been replaced immediately, but instead Mr. Holbrook admitted they were old and worn out on the day of Hurt’s examination. The detached fire valve at the No. 4 tailpiece also should have been replaced immediately, given the known fire hazards that conveyor belt head drives pose. The extensiveness of each violation, discussed at length in the sections above, contributed to a risk of serious injury from a fire hazard that constituted an unwarrantable failure on the part of the Kathleen Mine operators. The Court therefore affirms Inspector Hurt’s finding of unwarrantable failure.

           

Civil Penalty Assessments

 

            The foregoing discussion of the citations addresses the fact of violations, where challenged, the special findings, and the gravity and negligence associated with each matter.  Exhibit 7 is the mine’s violation history.  The violations were abated in good faith.  Imposition of the proposed penalties will not affect ICG Knott’s ability to remain in business.

 

Citation No. 8233872 is upheld as a violation and it was S&S, with the associated negligence being moderate. The Court adopts the Secretary’s proposed penalty of $946.00.

 

Citation No. 8233873, an admitted violation, was S&S and the associated negligence was moderate. The Court adopts the Secretary’s proposed penalty of $499.00.

 

Citation No. 8233875, an admitted violation, was S&S and the associated negligence was moderate. The Court adopts the Secretary’s proposed penalty of $499.00.

 

Citation No. 8233877, an admitted violation, was S&S and the associated negligence was moderate. The Court adopts the Secretary’s proposed penalty of $499.00.

 

Citation No. 8233876, is upheld as a violation and it was S&S, an unwarrantable failure, and the associated negligence was high. The Court adopts the Secretary’s proposed penalty of $2,000.                  

 

 

 

 

            For the reasons set forth above, the Citations are affirmed and ICG KNOTT COUNTY, LLC, Respondent, is ORDERED TO PAY the Secretary of Labor the sum of $4,443.00 within 30 days of this decision.[39]                                    

 

 

 

/s/ William B. Moran   

William B. Moran

                                                                        Administrative Law Judge

 

 

 

 

 

Distribution:

 

Elizabeth L. Friary, Esq., Office of the Solicitor, U.S. Department of Labor,

211 7th Avenue North, Suite 420, Nashville, Tennessee 37219

 

John M. Williams, Esq., Rajkovich, Williams, Kilpatrick, & True,

3151 Beaumont Centre Circle, Suite 375, Lexington, Kentucky 40513

 



[1] Ten citations were issued in total at the Kathleen Mine in Knott County, KY on February 28, 2011.  Citation Nos. 8233869 (failure to record results of previous pre-shift belt examination), 8233870 (accumulations of combustible materials along No. 3 belt line at No. 1A belt drive), 8233871 (improperly plastered brattice at the 1A headway of the No. 3 belt), 8233874 (insecure guardrail at No. 4 tail pulley), and 8233878 (insecure guardrail at No. 3 tail pulley) were not at issue during this June 1, 2012 hearing.  Exh. S-6 includes the Inspector’s notes on all violations.

 

[2] Hilda L. Solis resigned as Secretary of Labor on January 22, 2013. Deputy Secretary Seth D. Harris is the Acting Secretary of Labor.


[3] Berl Hurt currently works at MSHA’s field office in Hindman, KY. Tr. 12.  Inspector Hurt has been involved in the mining industry since 1994 and had five years of mining experience before he began working with MSHA in 2007. Tr. 13, 14.  At MSHA, he first worked as a coal mining inspector (CMI) before becoming a health inspector in 2011. Tr. 14.

 

[4] The Kathleen Mine closed in May 2012 due to economic hardship. Tr. 198-99.

 

[5] At hearing, the Secretary presented a cross-sectional map of the Kathleen Mine (Joint Exh. 1 (JE1)) to assist the witnesses in explaining the layout of the Kathleen Mine.  The No. 3 head drive was located in a southeast area of the mine, and the No. 3 belt extended from the No. 3 head drive about 1800 feet northwest until it adjoined the No. 4 head drive. The No. 4 belt then extended slightly southwest, perpendicular to the No. 3 belt line, for another 700 feet (about ten or eleven breaks). Tr. 36.

 

[6] Inspector Hurt issued Citation No. 8233869 before entering the mine for the operator’s failure to record the results of the pre-shift examinations that had been conducted on February 27, 2011. Tr. 19.

 

[7] Perry Holbrook has worked in the mining industry since 1986. He received his foreman papers in 2006, and started working at the Kathleen Mine in 2010, where he soon took the position as the Mine’s belt examiner. Tr. 154-56.

 

[8] The mine was approximately four feet high in this area. Tr. 161; Exh. JEI.

 

[9] The pair walked up the No. 3 belt line and arrived at the 1A head drive, where the 1 section belt dumps into the

3 section belt. Here, Mr. Hurt noticed accumulations that were black in color for approximately two breaks and issued a Section 75.400 violation (Citation No. 8233870) for accumulation of combustible material. Tr. 23, S-6,

p. 9-10.  As they proceeded up the No. 3 belt toward the No. 4 head drive, Mr. Hurt saw a brattice that was not plastered entirely of non-combustible material at the 1A headway of the No. 3 belt and issued Citation No. 8233871. Tr. 23, S-6, p. 9, 11.  Citation Nos. 8233870 and 8233871 are not disputed in this case.

 

[10] Although the Inspector agreed on cross-examination that it is not unusual to have a ride underground ready for the inspector to leave the mine at any time, and further agreed that such an arrangement is common practice in a mine, Mr. Holbrook was not asked by Respondent’s Counsel about offering Mr. Hurt these rides. Tr. 129.  The Court considered Respondent’s arguments but, as noted, does not subscribe to its take on the issue. See, R’s Post-Hearing Response Brief at 5-6.

 

[11] A break is the same length as a crosscut, which is a 70 ft. x 70 ft. block of coal. Tr. 23.  Mr. Hurt marked

Point “A” on the map (Exh. JE1) where he saw the belt rubbing. Tr. 26.  Hurt testified based on where he marked on the map that the rubbing was occurring due to misalignment around “the first three breaks inby the No. 4 head drive.” Tr. 27, 30.


[12] Hurt estimated the No. 4 belt at about 700 feet, or approximately ten breaks. There were approximately three breaks, or 210 feet, between the misalignment along the No. 1, 2, and 3 breaks of the No. 4 head drive and the start of the coal dust accumulations along the No. 4 belt. Tr. 47.

 

[13] Hurt explained that when he issues citations, he writes down the violation in the moment when he sees them while underground in the mine. Tr. 55.  At the time he wrote out the citations for the misalignment and accumulations, right after noticing them and telling Holbrook that he was going to issue them, Holbrook did not object or dispute the citation. Tr. 55-56.

 

[14] The Section 104(d)(1) order was entered in Citation No. 8233876, discussed infra.

 

[15] At this point the pair had traveled 700 feet up the No. 4 belt and had gone under the No. 5 head drive.

 

[16] At no point in the record did the witnesses expressly discuss the proximity of the No. 4 tailpiece to the No. 5 head drive. At times, however, the parties use these terms interchangeably to indicate the area at the end of the No. 4 belt. On the map of the Kathleen Mine, the Inspector designated Point “D” as the location of the detached fire valve at the No. 4 tailpiece, while he marked Point “E” as the location of the missing fire nozzle at the No. 5 head drive. (Exh. JE1). Points “D” and “E” are adjacent to each other on this map.

 

[17] Fire valves, referred to as “fire hose outlets” in 30 C.F.R. §75.1100(2)(b), are the same as fire hydrants. Tr. 61.   In an underground mine, the water line runs beside the conveyor belt, and such hydrants are supposed to be situated every 300 feet along the belt.

 

[18] There is enough slack in the water line, especially at the head drive, to pull the ends together. Tr. 62, 69-70.  Lock-in clamps, made for the water line, are on each side of the line and couple together. Tr. 70.

 

[19] The belts were running at the time Inspector Hurt issued the Citation No. 8233875 for the valve and nozzle. 

At that point in time, the belts were turned off, with the Inspector issuing his 104(d)(1) order on the No. 3 and No. 4 belts.  Tr. 72.

 

[20] In an arrangement similar to a home garden hose and spray nozzle, the mine’s nozzle screws on to the end of the water line and allows water to be sprayed in the needed direction, in the event of a fire. Tr. 64.

 

[21] The Court asked whether a person could place his thumb over a nozzle to get the outgoing water to spray in an intended direction, and Hurt responded that this would be impossible because it was an “inch and a half hose,” meaning a miner would have to put his entire hand over it (because the circumference would be too wide for a thumb to cover the entire circumference). Tr. 65.

 

[22] Hurt measured this 420 foot distance himself by counting the breaks town to the next fire valve, which totaled six breaks (six crosscuts), each of which have 70 foot centers. Tr. 66.

 

[23]  Citation No. 8233876, involving Inspector’ Hurt’s issuance of a Section 104(d)(1) order, follows Citation No. 8233875 chronologically. However, since this 104(d)(1) order encompasses all other violations at issue in this case, the Court will first address Citation No. 8233877.


[24] Inspector Hurt explained some differences between on-shift and pre-shift examinations.  An on-shift examination requires the belts to be running while an examiner designated by the operator checks the condition of the belt, whereas in a pre-shift examination the belt does not have to be running and the examiner will check on methane and air quality, among other things, but attention to the belts is less than that made during an on-shift examination.       Tr. 94.  The reason is plain; the belt will not usually be running during a pre-shift examination.  A hazard found during a pre-shift examination requires an examiner to report the hazard, while an on-shift examination requires the condition to be corrected, posted, or reported. Tr. 96.  These requirements are outlined in 30 C.F.R. § 75.360 & 362.

 

[25] No recordings of accumulations, bad rollers, removal of fire hose outlet or valve, distance of fire hose outlet from No. 5 head drive, belt rubbing were included in the February 26 on-shift examination immediately preceding Hurt’s inspection on February 28. Tr. 100-101.

 

[26] The mine did not produce coal during its third shift, therefore the second shift on Saturday, February 26, 2011 would have been the most recent on-shift examination time while coal was being produced prior to Hurt’s inspection on the morning of Monday, February 28, 2011. Tr. 94.

 

[27] Mr. Kendrick worked in coal mining for 38 years at the time of the hearing. Tr. 187.  He received his foreman papers in 1981 and has worked as a foreman in an underground mine for 15 years. Id.  He worked at the Kathleen Mine for 3 years as a section foreman and then belt examiner. Tr. 188.


[28] Buggies are rubber-tired, battery-powered, four-wheeled vehicles that miners use travel in the mine. Tr. 202.

The Secretary argues that batteries on the buggies can fail at any time, creating sparks which can ignite the accumulations.  Perry Holbrook usually conducted his inspections while traveling on a buggy and Dennis Ratliff was traveling on a buggy when he passed by the No. 4 belt on the morning of February 28. Tr. 180, 202.  Inspector Hurt, however, did not list the buggies as a potential ignition source either during his examination or at hearing.  The Court does not consider the buggy as a factor in its analysis.  The Court’s findings control the identification of ignition sources.  See, R’s post-hearing reply brief at 1-2.

 

[29] As noted earlier, the No. 4 tailpiece and the No. 5 head drive were adjacent to each other.  Exh. JE1.


[30] The Respondent would have it that Inspector Hurt conceded the violation was not S&S. The Court does not agree with the Respondent’s construction of the Inspector’s testimony. The transcript reads:

 

Q: Wouldn’t you agree with me, sir, that under those circumstances this could not be designated as a significant and substantial violation if you could fight a fire on the entire belt line?

A: Right.

Q: You agree that it should not have been designated as S&S?

A: No, no I don’t. I didn’t understand the question. Tr. 124.

 

By this testimony, the Court finds that the Inspector did not recant his S&S determination.

 

[31] Inspector Hurt marked Point “C” on the map of the Kathleen Mine (Exh. JE1) at the 420-foot mark outby the

No. 5 head drive on the No. 4 belt.

 

[32] Inspector Hurt explained that the inch-and-a-half circumference of the fire hose foreclosed the ability to spray water by covering the opening with a thumb.  Thus a fire nozzle was required to properly spray the water. Tr. 65.

 

[33] Inspector Hurt’s markings on the Kathleen Mine map (Exh. JE1) indicate that the tail pulley located at the No. 4 tailpiece (also the location of the detached fire valve marked as Point “D”) and the No. 5 head drive (also the location of the missing nozzle marked as Point “E”) were adjacent to one another.

 

[34] Speaking to the first two Mathies elements, the violations were either conceded or upheld by the Court, and the discrete safety hazards for each citation have been identified. 



[35] Respondent points to an amendment to the regulation, effective August 6, 2012, which reflects the difference between hazards and technical violations: “During each shift coal is produced, a certified person shall examine for hazardous conditions and violations of the mandatory health or safety standards…along each belt conveyor haulageway where a belt conveyor is operated.” 30 C.F.R. § 75.362(b) (emphasis added).  Resp. Br. 20.  The Court does not consider the violations to be “technical,” nor does it read the Amendment as Respondent interprets it.  Further, the Amendment was made after the violations cited here.


[36] The reader is advised that the text of both section 75.362 and 75.363 have been amended.  The language employed in the body of this decision applied at the time the citations were issued.

 

[37]  Alternatively, the Court concludes that liability was also established under 30 C.F.R. § 75.363.  The Respondent can hardly claim any disadvantage or prejudice to invoking this standard.  Indeed, ICG’s argument made at the hearing was that this was the correct standard for the Secretary to rely upon.  Thus, although the Secretary has not moved to amend the violation to cite 75.363, the issue was tried by implied consent.  See, for e.g., Black Beauty Coal, 34 FMSHRC 436, 2012 WL 894516 (Feb. 2012) and Cyprus Empire Corp., 12 FMSHRC 911, 916 (May 1990).  Because of that consent, the failure to amend does not prohibit the determination of the applicability of the provision.  Instead, apparently advocating that this provision applies, ICG’s argument is that the conditions cited by the Inspector were not in fact hazardous.  The Court has found otherwise.    

 

 

[38] Respondent argues that it is common practice to have a buggy ready to escort an MSHA examiner from a mine at any point during an inspection. Tr. 128.  The implicit availability of this ride, however, and repeatedly mentioning the availability of this ride during an examination, are two distinct scenarios. Like Inspector Hurt, the Court finds that Mr. Holbrook’s behavior in this regard was unusual and indicative of some prior knowledge about the state of the Kathleen Mine at the time of this inspection.


[39] Payment should be sent to the Mine Safety and Health Administration, U.S. Department of Labor, Payment Office, P.O. Box 790390,  St. Louis, MO  63179-0390