.FEDERAL MINE SAFETY AND HEALTH REVIEW COMMISSION
OFFICE OF THE CHIEF ADMINISTRATIVE LAW
JUDGE
601 NEW
TELEPHONE: 202-434-9958 / FAX:
202-434-9949
July 23, 2012
SECRETARY OF LABOR, CONSOLIDATION COAL CO.,
Respondent.
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CIVIL PENALTY PROCEEDINGS
Docket No. VA 2009-211
A.C. No. 44-04856-178738
Buchanan Mine #1
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DECISION
Appearances: Angele Gregory, Esq., and Elizabeth Friary, Esq., Office of the Solicitor, U.S. Department of Labor, Nashville, Tennessee, for Petitioner;
Billy R.
Shelton, Esq., Jones, Walter, Turner & Shelton,
Before: Judge
Tureck
This case is before me on a Petition for Assessment of Civil Penalty filed by the Secretary of Labor (“Secretary”), acting through the Mine Safety and Health Administration (“MSHA”), against Consolidation Coal Company (“Consol”), pursuant to Sections 105 and 110 of the Federal Mine Safety and Health Act of 1977, 30 U.S.C. §§815 and 820 (“the Act”). The Secretary proposes assessing penalties against Consol totaling $199,300 for five alleged violations of mandatory safety standards at Consol’s Buchanan #1 coal mine (“Buc1”). The Secretary contends that each of these violations was significant and substantial, involved high negligence, and was an unwarrantable failure to comply with mandatory standards. Consol challenges both the occurrence of the violations and the severity of the assessed penalties.
A
formal hearing was held in
Findings of Fact and Conclusions of Law
At the start of the hearing, the parties stipulated that: Consol is subject to the Act and the jurisdiction of the Federal Mine Safety and Health Review Commission; Consol and Buc 1 are engaged in interstate commerce; Consol is an operator under the Act, and Buc 1 is a coal mine; the imposition of the proposed assessed penalties will not affect Consol’s ability to stay in business; Consol is a large operator; and the citations were properly served. TR12, at 6-7.
Buc
1 is a very large, deep underground coal mine located in
Citation 8157100; Orders 8157101, 8157102
On
July 2, 2008, MSHA coal mine inspector John Hughes arrived at Buc 1 at 9:00
a.m. TR 12, at 43. Hughes has been an MSHA coal mine inspector
since 2005.
When Hughes and
Lambert arrived at the belt line, a little less than an hour after they left
the control room (TR12, at 249), the tripper belt was not running. TR12 at 61.
If that belt was not operating, production at the mine had to be reduced
because all the mined coal had to be sent to the main line; it could not go to
the Grassy Bunker for underground storage.
TR 12 at 215-16. Hughes
testified that he observed that that the belt rollers had frozen in place (id. at 88), a determination he made
solely through a visual inspection of the rollers.
Hughes
determined that the condition of the rollers constituted a violation of 30
C.F.R. §75.1725(a), which states: “
Respondent, while not contesting that bad rollers can be a fire hazard (TR12, at 220), disputes that the rollers were unsafe. There has never been a belt fire at Buc 1. TR 13, at 25. The belts are fire resistant, although not fire proof. TR 12, at 176-77. Buddy May worked for Consol at Buc 1 from 1997 until he retired in April 2009. TR 202. He was classified as a general laborer and belt man, but occasionally he performed pre-shift inspections. TR 203-04. On July 2, 2008, he was working as the Grassy Bunker operator on the owl shift. He performed the pre-shift inspection of the tripper belt and bunker area for the day shift at about 4:30 a.m. on July 2. TR 206. He did not find any problems with the belt rollers. TR 12, at 212-13. However, it was noted on the pre-shift examination report from the owl shift on July 2, 2008 that the tripper belt needed additional cleaning, and there is no notation that the additional cleaning was performed. RX 1. May testified that when he did his inspection not only was the tripper belt down, but the take up rope was down; and when the take up rope is down, the belt sags, making it harder to see the rollers. TR12, at 213-14. Further, he testified that it cannot be determined if a roller is frozen if the belt is not operating. TR12, at 214. Finally, May testified that rollers with flattened spots can still work well, although it was Respondent’s policy to change flattened rollers. TR 214-16.
When Hughes got to the belt line, he did not check the water line to see if the repairs had been completed. TR12, at 61. But the three miners working at the site informed Hughes that the belt had been running while the water line was shut off as it was being repaired. TR12, at 67. That the belt was operating while the water was shut off was acknowledged by the mine superintendent, Bill Meade, and the shift foreman who was repairing the water line, Lee Daniel. The inoperative water line supplied the water for the automatic fire suppression systems at the conveyor belt heads and the fire hoses along the 4 North belt. TR12, at 59-60. Meade testified that Daniel made a mistake by keeping the belt operating while the water was off, and Daniel corroborated Meade’s testimony. TR 13, at 47-48; RX 2, at 22, 45-46. Hughes determined that operating the belt while the water was off was a violation of mandatory standard 30 C.F.R. §75.1103-3, and issued order number 8157102. Section 75-1103-3 states:
Automatic fire sensor and warning device systems installed in belt haulageways of underground coal mines shall be assembled from components which meet the minimum requirements set forth in §§75-1103-4 through 75-1103-7 unless otherwise approved by the Secretary.
Hughes determined, for each of these alleged violations, that injuries resulting in lost workdays or restricted duty were reasonably likely; that the violations were significant and substantial; and that they resulted from high negligence. He based these determinations on the extent of the damage to the rollers; his belief that belt rollers are the leading cause of mine fires; and that in the absence of an operating water line a fire was reasonably likely. Further, he found that these violations constituted unwarranted failures to comply with mandatory standards. All of these violations were terminated expeditiously. The Secretary’s proposed penalties for these alleged violations are as follows: Citation 8157100 - $27,900; Order 8157101 - $23,800; and Order 8157102 - $23,800.
Orders 8157127, 8157128
On
July 24, 2008, Hughes was again engaged in inspecting Buc 1. On this date, he was accompanied by a coal
mine inspector trainee, Brian Keith Ray, and Kim Noah, the chief safety
supervisor at Buc 1 at the time. Noah
also was a certified mine foreman in
Hughes testified that float coal dust is combustible and an explosive hazard. TR13, at 85; see also TR13, at 207-08, 274. Respondent does not contest this point. Rather, respondent contends that there was no significant accumulation of float coal dust in the location indicated in the order. Respondent points to the testimony of Mike Ellis, a certified foreman in Virginia (TR13, at 233) who conducted the pre-shift examination of that part of the mine less than five hours before Hughes and Ray got there. TR13, at 127, 235; GX 4. Ellis testified that he saw no accumulations of coal float dust in the areas of breaks 103 to 115. TR13, at 237. Further, Noah testified that “[t]he offside of the belt naturally was, you know, it was a little bit gray, but in no means had float coal dust built up in, in black in color like he stated. . . . [I]t looked good.” TR13, at 264. Respondent points out that Hughes inspected the same area the previous day and did not find an accumulation of float coal dust (TR13, at 135-36), and other inspectors went by the same area and did not issue citations for accumulations of float coal dust. Further, respondent contends that the mine was shut down from the end of the day shift on July 23, 2008 until 6:00 a.m. the next morning due to electrical and ventilation problems. TR13, at 266-67, 314-19. According to Respondent, from the time Hughes left the mine on July 23 until he returned to the site of the alleged violation at 9:30 a.m. on July 24, mining would not have been going on long enough to have produced the amount of float coal dust Hughes alleges was present. Finally, Respondent contends that even if there was an accumulation of float coal dust, it would not have been hazardous because it was too far away from the face to have ignited. TR13, at 289.
Hughes determined that the accumulation of float coal dust that he found was a violation of §75.400, which prohibits the accumulation of float coal dust and other combustible materials. He also believed that the accumulation of float coal dust should have been noted in the pre-shift inspection conducted at 4:30 that morning because he believed the float coal would have taken at least a shift or more to have accumulated to that extent. Therefore, he found that Respondent also violated §75.360(a)(1), by conducting an inadequate pre-shift examination. Hughes found that both of these violations were reasonably likely to cause injury leading to lost workdays or restricted duty, and that these violations were significant and substantial. Further, he found both involved a high degree of negligence and were unwarrantable failures to comply with mandatory standards. Both violations were terminated by 11:30 a.m., by rock dusting and conducting a proper pre-shift inspection, respectively. The Secretary’s assessed penalty for the alleged violation of §75.400 is $70,000, and the assessed penalty for the alleged violation of §75.360(a)(1) is $53,800.
Proof of Violations
Citation
8157100
The Secretary alleges that respondent violated §75.1725(a), which
states:
Mobile and stationary machinery and equipment shall be maintained in safe operating condition and machinery or equipment in unsafe condition shall be removed from service immediately.
The citation states that this
standard was violated because 12 belt support rollers on the tripper conveyor
belt - 11 top and one bottom - “were frozen in place and would not
rotate.” GX 1. It goes on to state that these frozen rollers
created a fire hazard by producing heat and friction when the belt dragged
across them.
There is a clear conflict in the testimony regarding this issue between Hughes, on the one hand, and May and Lambert on the other. When Hughes inspected the belt line, he stated that initially he found only five rollers which he believed had to be replaced. He did not try to turn the rollers, nor did he see the belt in operation. Therefore, he could only surmise, although he did so emphatically (see, e.g., TR 12, at 170), that those five rollers could not turn. He testified that some of these rollers were so worn that the outer shell of the rollers – about a quarter-inch thick metal – had eroded through. But he could not say how many of the total of 11 or 12 rollers he ultimately found were frozen were that badly worn. TR12, at 161, 165-66. Hughes’s inspection notes, prepared shortly after his inspection concluded on July 2nd, state that the rollers were “deformed” and had flat spots, but did not state that the outer shells had eroded through. GX 6, at 18-20. Moreover, his testimony is confusing regarding whether the rollers were so worn that the internal parts of some rollers were visible. See TR12, at 165.[5]
Lambert,
who accompanied Hughes on his inspection on July 2nd and has worked
for the Respondent for close to 40 years, testified that Hughes initially said
two top rollers and one bottom roller were in violation.
May,
who was retired for over two years at the time he testified at the hearing,
stated that it cannot be determined whether a roller is stuck if the belt is
not moving. TR12, at 214. During the pre-shift inspection he conducted
at 4:30 a.m. on July 2nd, he did not see any rollers which were
flattened down.
Hughes testified that he did not have a camera and therefore could not take photographs of the allegedly defective rollers while he was in the mine. Nor, apparently, did he obtain any of these rollers after they were removed so they could be photographed outside the mine. Obviously, photographs would have been a great help in determining the extent of the wear on the rollers. Without photographs or other corroborating evidence, the Secretary’s case regarding Citation 8157100 is dependent solely on Hughes’s testimony. I find that Hughes’s testimony regarding this issue is not persuasive.
First, that Hughes believes he can tell that a roller is frozen in place simply by looking at it while the beltline is not operating strains credibility.
Second, Hughes’s testimony regarding the number of frozen rollers he saw is inconsistent. He testified that:
practically all of the rollers within the first 70 feet of the tail piece . . . was [sic] just gone completely. They was [sic] all frozen and had just been worn so much by the belt, . . . now the tops of them were flatten [sic] severely and not just a small amount. The rollers had been cut into by the belt severely.
TR12, at 88 (emphasis added). Yet initially, he told Respondent that only three (according to Lambert) or five (according to him) rollers had to be replaced, and both he and Lambert agree that he upped the total to 11 or 12 after one of the miners told him there were more than just three or five that they were going to replace. In any event, neither the citation nor Hughes’s inspection notes indicate that more than 11 or 12 rollers were frozen. As was noted above, there were approximately 50 rollers within the first 70 feet of the tail piece.
Third, Hughes’s inspection of the rollers was extremely brief. According to Hughes’s inspection notes, he issued a citation at the Page service shaft bottom regarding a battery charger at 11:00 a.m. GX 6, at 7; see also TR12, at 126. Since at that time he still could not inspect the water line he had come to inspect in order to terminate the violation he had identified the previous day, Hughes decided to take some intake air readings at the bottom of the service shaft to pass the time. GX 6, at 8-10; TR12, at 46. He and Lambert then went over to the production shaft, which is closer to the portal (see GX 9), where he took more intake air readings. Each of these intake air readings took several minutes. TR12, at 127. Hughes then went into the control room, which is right by the production shaft, where he found out that the tripper belt was running. Then almost an hour elapsed before they arrived at the bunker and tripper belt area. Hughes issued Citation 8157100 at 12:15. It is irrefutable that Hughes could not have spent more than a few minutes at the tripper belt before he issued the citation. It is doubtful that he could have performed more than a cursory inspection of the rollers in that short time.
Buddy May, who performed the pre-shift inspection at 4:30 on the morning of Hughes’s inspection, retired in April, 2009, over two years before he testified at the hearing. Further, he was a laborer, not a management employee. He should have little incentive to sugar-coat his testimony to aid the Respondent’s case. His testimony shows that he conducted a pre-shift examination on the morning of July 2, 2008, and did not find any problems with the tail belt rollers that he failed to report. However, it is unclear from his testimony whether he actually observed all of those rollers during his inspection because the take up rope was down, which caused the beltline to sag.
Dave Lambert was still working for Consol when he testified at the hearing, and had for almost 40 years. TR12 at 242. As a shift foreman, he was part of management and could be expected to testify in a light most favorable to the Respondent. Nevertheless, his testimony is consistent with the time line of events, and he testified clearly and without equivocation or self-contradiction.
I find that the evidence fails to establish any of the belt support rollers were frozen in place. It is the secretary’s burden of proof, and Hughes’s testimony on this issue simply is not persuasive. Therefore, this citation must be dismissed.
Order
8157101
The Secretary alleges in this order that Respondent violated §75.360(a)(1), which states in relevant part:
[A] certified person designated by the operator must make a preshift examination within 3 hours preceding the beginning of any 8-hour interval during which any person is scheduled to work or travel underground.
It is the Secretary’s position that because 12 support rollers “were damage[d] to the extent that the belt rollers had frozen in place and would not rotate “, adequate pre-shift examinations of those rollers had not been conducted “for an extended period of time.” GX 2, at 2. But again, this citation rests on Hughes’s belief that many rollers were frozen in place, which I found has not been proven. Further, I credit May’s testimony that he conducted a timely pre-shift examination that morning. Therefore, Order 8157101 must be dismissed.
Order
8157102
The Secretary alleged in this order that Respondent violated §75.1103-3. This section states:
Automatic fire sensor and warning device systems installed in belt haulageways of underground coal mines shall be assembled from components which meet the minimum requirements set forth in §§75-1103-4 through 75-1103-7 unless otherwise approved by the Secretary.
As I held in the October 18,
2011 Order Denying Motion to Amend
Petition for Assessment of Civil Penalty (hereafter “Order Denying Amendment”),[6]
that section of the regulations has
nothing to do with any allegations in this case. Accordingly, this order is dismissed.
Order 8157127
In this order, the
Secretary alleges that Respondent violated §75.400, which states:
Coal dust, including float coal dust
deposited on rock-dusted surfaces, loose coal, and other combustible materials,
shall be cleaned up and not be permitted to accumulate in active workings or on
diesel-powered and electric equipment therein.
This order was issued at 9:30 a.m. on June
24. Hughes was present at the mine doing
an inspection the previous day and did not encounter the same condition
regarding accumulated float coal dust at that time. TR13, at 114, 172. He left the mine on June 23 sometime before
the start of the evening shift, which began at 3:30 p.m.
Hughes stated that the amount of float coal
dust he found on June 24 must have accumulated over at least a full shift or
more, and could not have been caused solely by restarting the belt after a
period of idleness.
Michael
Ellis was a pre-shift examiner on the owl shift for the Respondent on July 24,
2008. He had worked for Consol for six
or seven years at the time he testified at the hearing. TR13, at 232-34. Ellis conducted the pre-shift examination of
the area of the mine in question at about 4:30 a.m. He testified that he believes the belts were
running that morning, although he is not sure because the inspection occurred
three years ago.
Kim
Noah’s testimony is in stark contrast to that of Hughes. Unlike Ellis, Noah
remembered specific details from the July 24, 2008 inspection because “it was very
serious.” TR 13, at 282. Noah worked for Consol for 33 years. (TR 13,
at 260). Although he retired in May,
2009, and therefore should have nothing at stake in this case, it is not hard
to conceive that his memory of what occurred on that date might favor
Respondent’s position. Nevertheless, his testimony that there was no
accumulated float coal dust from breaks 103 to 115 was unequivocal and is
entitled to considerable weight.
Craig
Dickerson has worked for Respondent since 1990.
On July 24, 2008, he was the longwall coordinator. At the time of the hearing he was the
assistant mine superintendent. TR13, at
295-96. On July 24, he entered the mine
at 7:30 a.m., accompanying MSHA inspector Joe New, who was to perform a health
inspection at the longwall. E.g., id. at 304. Dickerson and New rode the manbus to break
103, where they had to turn off to get to the longwall.
Finally,
Elmer Deel was an assistant general maintenance foreman at Buc 1 in July, 2008,
and is still employed there by Consol.
TR13, at 311. Deel was called to
testify by Respondent on one issue – how long the mine was in production on
July 23 and July 24. It is Respondent’s
position that the mine was out of production for so much time from the end of
the day shift on July 23 through the time of Hughes’s inspection on July 24
that it would have been impossible to have produced the amount of float coal
dust Hughes alleges he saw at 9:30 a.m. on July 24.
I
give Deel’s testimony little weight. He
admitted that he has no recollection of the events that transpired over that
period. TR13, at 314, 320. His testimony consisted of explaining
notations made by him and other assistant general maintenance foremen in a
notebook kept at the mine.
July
23, 2008 day shift: “Fan went down
Pulled the Mine did not get done evening Shift to follow up”
July
23, 2008 evening shift: “Put HV Back in
underground”.
There is no indication in these
records of when, during the day shift, the ventilation fans went down and the
mine was evacuated. Nor is there any
indication of when the fans were turned back on during the evening shift. But according to these records, the fan went
down, the mine was evacuated, and possibly repairs had started before the day
shift ended, and production had started again during the evening shift.
Accordingly, even if Deel’s testimony that shutting down the fans would have
caused production to have stopped for at least six hours is accurate,
production could have been going on for at least 12 hours – one and a half
shifts - by the time Hughes inspected the area from breaks 103 to 115 at 9:30
a.m. on July 24.
Deel
also pointed out that the notes from the evening shift on July 23 show that a
take-up motor on the main beltline was changed, and while that was being
accomplished the mainline belts could not have operated. TR13, at 318-19. This would have stopped production. But again, these notes do not indicate the
time at which this repair was made or how long it took.
Further,
Deel admitted that the Respondent maintained records which would have
pinpointed the hours during which the fans were operating and the mine was in
production on July 23 and 24, 2008, but he did not review those records. TR13, at 320-22. Moreover, the Respondent did not offer these
records into evidence, relying instead on vastly inferior documentary evidence
and Deel’s imprecise testimony.
There
is no way to reconcile all this contradictory testimony. The testimony of Hughes and Ray is totally
inconsistent with that of Noah and Dickerson regarding the condition of the
mine at 9:30 a.m. on July 24. Since Ray saw only a limited part of the 3 East
Mains area in question, and Dickerson saw even less, determining whether Order
8157127 is valid essentially boils down to Hughes’s testimony versus that of
Noah.
I
find that the Secretary’s evidence does not outweigh the Respondent’s because
Hughes’s opinion is jaundiced. Hughes
has a very negative opinion of coal mine operators. Despite the fact that it is a criminal
violation of the Mine Act (see
§110(e)) to provide anyone with advance notice of an inspection, he is
convinced that Dave Lambert, Respondent’s shift foreman, would have notified
the miners at the beltline that Hughes was coming to inspect it if he was given
the chance to do so. See TR 12, at 55-56. Moreover, Hughes believes that all of
Respondent’s pre-shift examiners acted in bad faith, deliberately ignoring the
violations of safety standards that he found.
See TR 12, at 169; TR 13, at
128-29. In addition, Hughes appears to
be intent on finding violations regardless of whether he has reliable evidence
to support them, as the evidence regarding Citation 8157100 demonstrates. Finally, as was noted in Footnote 5 above,
Hughes was more concerned with catching Respondent engaging in a violation than
in having the violation corrected as soon as possible, potentially endangering
the safety of the miners. Because of
these factors, I do not trust Hughes’s determinations.
Therefore,
I give more weight to the testimony of Kim Noah and find that there were no
accumulations of float coal dust from crosscuts 103 through 115 along the 3
East Mains at 9:30 a.m. on July 24, 2008. Accordingly, Order 8157127 is
vacated.
Order 8157128
This order also
alleges a violation of §75.360(a)(1), contending that an inadequate pre-shift
examination was conducted along the 3 East Mains because the hazardous
accumulations of float coal dust between breaks 103 and 115 were not recorded
or corrected. However, since I have
found that the Secretary has not proven the existence of these hazardous
accumulations of float coal dust, she has also failed to prove that the
pre-shift examination should have identified this condition. Therefore, this order is vacated.
Since
I have vacated all of the citations and orders comprising this
ORDER
IT IS ORDERED that Citation 8157100 and Orders 8157101, 8157102, 8157127 and 8157128 are VACATED, the proposed penalties are DENIED, and this case is DISMISSED.
/s/
Jeffrey Tureck
Jeffrey Tureck
Administrative Law Judge
Distribution: (certified mail)
Angele Gregory,
Billy R. Shelton, Esq., Jones, Walters, Turner & Shelton, 151 N. Eagle Creek Drive, Suite 310, Lexington, KY 40509.
[1] Citations to the record of this proceeding will be abbreviated as follows: GX – Government’s Exhibit; RX – Respondent’s Exhibit; TR12 – July 12 Hearing Transcript; TR13 – July 13 Hearing Transcript.
[2] For reference purposes, the mine is divided into the Page side and the Contrary side. Page and Contrary are the locations of the mine portals.
[3] Hughes testified that there were seven rollers for every ten feet of belt. TR 12, at 167.
[4] In this regard, see Secretary’s Brief at 28-29.
[5]
One aspect of Hughes’s testimony which I find
particularly troubling is his belief that it was more important to catch
Respondent red-handed in a safety violation than in abating the violation as
soon as possible. See TR 12 at 56. Not only
did he fail to point out to Lambert that the beltline was operating despite the
absence of a water supply as soon as he discovered this condition while he was
in the control room, but he deliberately took his time – about an hour (TR 12
at 249-50) - getting to the site where this violation was taking place. He did so to mislead Lambert regarding his
ultimate destination in the mine, causing Lambert not to warn the miners at the
beltline that a mine inspector was on his way there. In that way, he hoped to catch Respondent
continuing to engage in the violation when he arrived at the scene. It seems to
me that Hughes could have been endangering the very miners he is supposed to be
protecting by his failure to point out the problem as soon as he became aware
of it. Moreover, since he believed the violation that was occurring was
operating the beltline without a water supply (at this point he had no
knowledge of the condition of the rollers), he already had the evidence to
prove that violation while he was in the control room. See id.
at 51-53.
It is hoped that Hughes’s actions are not a
reflection of a policy endorsed by MSHA.
[6] The Order Denying Amendment is incorporated by reference into this decision.
[7] In fact, the notes for the July 23-24 owl shift were undoubtedly written by two different people.